Knowella

Fire Door Inspection

A fire door inspection confirms the door closes fully, latches, and is not propped open. Its recurring failure is not the closing test but the propping finding: a door found wedged open is closed on the spot and the record moves on, while the reason it was propped, a traffic route, a poor closer, ventilation, goes unrecorded, so the same door is found propped again next cycle with nothing having changed.

KnowSafeInspectionSAF-11440 fields across 5 sectionsFull researchSee the form

Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
NFPA 80
Workspace
KnowSafe
Form type
Inspection
Completed by
Facilities, quarterly
Escalates to
Work order, and a hold-open device decision on repeat propping

The short version

  • A fire door only performs its function while closed. A propped door recorded as 'corrected on the spot' with no cause investigated is a finding that will recur, not one that has been resolved.
  • NFPA 80 treats annual inspection by a qualified person and routine functional checking as related but distinct duties. A quarterly pass on this template does not satisfy the annual examination on its own.
  • Unauthorised penetrations, a cable or pipe run through a leaf, void the door's fire rating even when it still closes and latches correctly. A door can pass the closing test and fail the assembly.
  • Seals and glazing are rating components, not cosmetic condition. A missing intumescent or smoke seal removes part of what the assembly was tested and listed for.
  • The compartmentation strategy, which doors need to be fire-rated and where, is set by the fire risk assessment. This inspection verifies the assembly still matches that plan; it does not re-derive it.

What this is

What is a fire door inspection?

What is a fire door inspection?

A fire door inspection is a periodic check that a fire-rated door assembly still performs its function: it closes fully from any open position, latches, is not propped or wedged open, and its seals, glazing and hardware remain undamaged. It verifies the assembly as installed, not the rating decision behind it.

Who carries out a fire door inspection?

Facilities, on the site's stated cycle. This is a functional and condition check rather than the annual technical examination NFPA 80 requires from a qualified person, and the two should not be treated as interchangeable even though both leave a record against the same door.

Why does a door being propped open matter if it gets closed straight away?

Because closing it once fixes the symptom for that inspection, not the reason it was propped. A door propped for ventilation, traffic flow or moving materials will be propped again unless the cause is addressed, and the compartment it protects is unprotected for every minute it stands open in between.

Scope

When is a fire door inspection required?

This inspection is one step in a larger programme. Using it for work that belongs to a neighbouring template, or letting a repeat propping finding close without investigation, produces records that look complete and protect nothing.

Use this template when

  • The routine inspection cycle for the site is due
  • A door was serviced, repaired or had its closer replaced and needs re-checking in position
  • A previous inspection raised an action, and the fix needs to be verified as closed
  • A door was found propped between cycles and the finding needs a formal record
  • Compartmentation was set or changed by a Fire Risk Assessment and the affected doors need their first check against the new plan

Do not use it for

  • Fire Extinguisher Inspection, which checks portable extinguishers, not doors.
  • Fire Alarm System Check, which records detection, sounders and panel function.
  • Sprinkler System Inspection, which checks sprinkler heads, valves, gauges and clearance below heads.
  • Fire Risk Assessment, which is the instrument that decides which doors need to be fire-rated and where; this inspection assumes rather than re-derives that plan.
  • New door installation certification, the labelling and commissioning step carried out by the assembly's installer, which this inspection assumes was already done correctly

Compliance mapping

Which NFPA 80 requirements does this satisfy?

NFPA 80 treats a fire door as an assembly whose rating depends on every component, leaf, frame, seals, glazing, hardware, remaining as tested. Inspection and functional testing are addressed as a distinct chapter from the compartmentation decision that determines which doors need to be rated at all.

ClauseRequirementWhere it lands
NFPA 80 sec.5.2.1Functional inspection and testing performed at a defined frequency, with an annual examination by a qualified personDoors
NFPA 80 sec.5.2.4Door assembly closes fully and latches from any open position without manual assistanceDoors
NFPA 80 sec.5.2.4Gaps, seals, glazing and hardware remain within the tolerances and condition set by the assembly's listingDoors
NFPA 80 sec.5.1.4No unauthorised field modification, hole or penetration that would void the assembly's fire ratingDoors
NFPA 80 sec.5.2.4Door assembly not blocked, wedged or held open other than by a listed, alarm-released devicePropping investigation
NFPA 80 sec.5.2.4Hold-open devices release automatically on alarm activationDoors
NFPA 80 ch.5Written record of each inspection kept and available to the authority having jurisdictionResult

What it does not cover

  • Fire Extinguisher Inspection, which checks each extinguisher is present, charged, unobstructed and within service date.
  • Fire Alarm System Check, which records testing of detection, sounders and panel function.
  • Sprinkler System Inspection, which checks sprinkler heads, valves, gauges and clearance below heads.
  • Fire Risk Assessment, which is the instrument that decided which doors need to be fire-rated and where, and which this inspection assumes rather than re-derives.
  • New door installation certification, the labelling and commissioning check carried out by the assembly's installer at the point of fitting, which this inspection does not repeat.

Global

Fire Door Inspection requirements by country

Fire door duty splits between a product and rating standard, which sets what the door must be capable of, and an inspection regime, which is far less consistently mandated by frequency.

United States

NFPA 80, adopted by reference in most state and local fire codes

Annual inspection and functional testing by a qualified person is required, with the fourteen-point checklist forming the technical basis.

A local authority having jurisdiction will typically cite the NFPA 80 clause directly when a door fails inspection, rather than a separate local rule.

United Kingdom

Regulatory Reform (Fire Safety) Order 2005; BS 8214 guidance on timber fire door assemblies

The responsible person carries a general duty to maintain fire doors in efficient working order; BS 8214 supplies the practical inspection detail the Order does not.

There is no single UK-mandated inspection frequency, so an auditor checks against BS 8214 guidance and whatever cycle the site has committed to and can evidence.

International

EN 16034 and EN 1634-1 (fire door product and fire-resistance test standards)

These set what a door assembly must achieve to be rated; they do not themselves mandate an ongoing inspection regime.

Sites outside North America without a local inspection mandate frequently adopt NFPA 80's inspection chapter voluntarily, because no equivalent international inspection standard fills the gap.

How to complete it

How to complete a fire door inspection, step by step

The template checks whether the door still does what it was rated to do. It depends on the propping finding being treated as a workflow question, not just a closing action.

Record why a door was propped, not just that it was closed

Closing a wedged door resolves the inspection moment, not the cause. The 'why it was propped' field is the only part of the record that lets a repeat pattern be seen and acted on rather than corrected identically every cycle.

Treat an unauthorised penetration as a failed assembly, not a minor note

A hole drilled for a cable or pipe run voids the rating regardless of how well the door still closes and latches. The closing test and the rating are not the same question, and a door can pass one while having already failed the other.

Verify seals and glazing as rating components

Intumescent and smoke seals, and any glazing, were tested as part of the assembly's listing. Damage or a missing seal is not cosmetic; it is a documented reduction in what the door was proven to do, and should be repaired to the original specification, not a generic substitute.

Keep the quarterly check and the annual qualified-person examination distinct

A clean run of quarterly results does not mean the annual NFPA 80 examination is current. Track the annual date separately, and do not let a good functional check quietly stand in for the technical one.

What auditors find

Most common fire door inspection findings

Fire door findings cluster around two failure types: the door no longer performs, or it was propped and the reason was never captured.

FindingClauseWhat fixes it
Door found propped or wedged open at the time of inspection.NFPA 80 sec.5.2.4Close it immediately, record the reason it was propped, and route repeat cases to a workflow or hardware change.
Self-closer fails to fully close or latch the door from an open position.NFPA 80 sec.5.2.1Adjust or replace the closer and take the door out of reliance until it closes and latches correctly.
Intumescent or smoke seal damaged, missing, or substituted with an unlisted product.NFPA 80 sec.5.2.4Replace with a seal matching the assembly's original listing; do not use a generic strip.
Unauthorised penetration through the door leaf, such as a cable or pipe run.NFPA 80 sec.5.1.4Remove or properly fire-stop the penetration to the assembly's listing, and treat the door as failed until corrected.
Hold-open device does not release the door automatically on alarm activation.NFPA 80 sec.5.2.4Test and repair the release mechanism, and take the door out of service as a held-open unit until verified.
Same door recorded as propped on multiple prior inspections with no cause ever logged.NFPA 80 sec.5.2.4Investigate the recurring traffic, ventilation or workflow cause and consider a listed hold-open-release device rather than repeating the same corrective closure.

Case in point

Case in point: the door that kept getting propped and no one asked why

A distribution site's quarterly fire door inspection had passed a warehouse door on every measured question for over a year: closed fully, latched, self-closer functioned, seals intact. On four separate occasions the door was also found propped open with a pallet, closed on the spot each time, and the 'why it was propped' field left blank because closing it felt like the finding had already been dealt with.

A fire started in adjacent racking on a morning when forklift traffic through that doorway was heaviest. The door was propped at the time, as it usually was during that shift pattern, and the compartment it was meant to hold stayed open long enough for smoke to spread into the next bay before anyone reached it. The investigation found the same door had been propped and closed four times in the prior year with no reason ever recorded, so nobody had connected the pattern to a genuine layout problem, a doorway on the busiest forklift route with no dedicated pass-through, that a listed hold-open-release device would have solved months earlier.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

40fields
5 sections
Reference
SAF-114
Archetype
Inspection
Record ID
INSP-2026-000
Scoring
Pass or fail per door
Direction
High is good
Singleton
No
Basis
NFPA 80
Links
Links Site
Tags
Fire, Inspection
Sections
5
Fields
40
Follow up fields
6
Repeating sections
1
Links out
4
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Header

8 fields
Text

Inspection ID*

Generated on save

Auto sequence. Format INSP-2026-00000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Date and Time*

Users

Completed By*

Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Single Choice

Area*

The area within the site.

Cutting roomBoning hallPackingChill storeFreezerPasteurisingFillingCulture roomDespatchYardWorkshopPlant roomOffices
Location

Exact Location

Optional

Drop a pin for anything hard to find.

Doors

Repeats18 fields
Text

Door Reference*

Text

Location*

Single Choice

Fire Rating

Optional
30 minutes60 minutes90 minutes120 minutes
Single Choice

Closes Fully From Any Position*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Latches Correctly*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Self Closer Functions*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Not Propped Or Wedged Open*

Scored

The most common finding, and the one that makes the whole compartment useless.

  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Hold Open Device Releases On Alarm

OptionalScored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Gaps Within Tolerance*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Intumescent Seals Intact*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Smoke Seals Intact*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Glazing Undamaged

OptionalScored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Hinges And Ironmongery Sound*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Signage Correct*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

No Unauthorised Penetrations*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Result*

Scored
  • Pass3 pts
  • Pass with conditions2 pts
  • Fail0 pts
File Upload

Photo

OptionalShows if Result equals Fail
Text

Work Order ID

OptionalLinkedShows if Result equals Fail

Links to MNT-002 Work Order ID

Propping investigation

2 fields
Single Choice

Any Door Found Propped*

Scored
  • No3 pts
  • Yes0 pts
Single Choice

Why It Was Propped

OptionalShows if Any Door Found Propped equals Yes

Usually a workflow problem. Repeated propping means the door is in the wrong place or needs a hold open device.

Frequent traffic through itPoor closerVentilation or heatMoving materialsNo reason given

Related records

1 field
Text

Fire Risk Assessment ID

OptionalLinked

The assessment that set the compartmentation.

Links to SAF-115 Assessment ID

Result

11 fields
Numeric Answer

Items Assessed*

Excludes anything marked N/A.

Numeric Answer

Items Failed*

Numeric Answer

Score Percent*

Scored

Calculated on submission. High is good. N/A items leave the denominator.

Single Choice

Result Band*

Scored
  • Pass3 pts
  • Caution1 pt
  • Fail0 pts
Numeric Answer

Completeness Percent*

How much of the template was actually answered. A high score on a half completed form is not a high score.

Single Choice

Action Required*

Scored

Raise the action record, then enter its reference here.

  • No2 pts
  • Yes0 pts
Single Choice

Priority

OptionalScoredShows if Action Required equals Yes
  • High0 pts
  • Medium1 pt
  • Low3 pts
Text

CAPA ID

OptionalLinkedShows if Action Required equals Yes

Format CAPA-2026-00000.

Links to FDN-014 CAPA ID

Users

Action Owner

OptionalShows if Action Required equals Yes
Users

Completed By*

Signature

Signature*

SAF-114 · record IDs look like INSP-2026-000 · Links Site

Open in Knowella

Run it with agents

From a document you fill in to a programme that runs itself

The form is the easy part. What actually fails is a propped-door finding closing without its cause recorded, and the annual qualified-person examination lapsing behind a run of clean quarterly checks.

KnowSafe

Holds the fire door inspection library against the site's door register, routes each record to facilities, and flags doors with repeat propping findings.

KnowMaintain

Turns a failed closer, seal or hold-open device into a work order automatically, so the fix is tracked rather than noted and left.

KnowContractor

Schedules the qualified-person annual NFPA 80 examination against the contractor who holds that duty, separate from the quarterly cycle.

Ella
Ella

Watches for the same door recurring as propped across cycles with no cause recorded, and surfaces the pattern before it becomes an incident.

This template lives in KnowSafe — safety and compliance. Incidents, hazards, permits, inspections and the critical controls behind them.

Meet KnowSafe→

Glossary

Fire Door Inspection definitions and key terms

Self-closing device
The mechanism that returns a fire door to the closed and latched position from any open angle without manual assistance, tested as part of the assembly's rating.
Intumescent seal
A strip fitted around a door or frame that expands under heat to fill the gap and maintain the fire rating during a fire.
Smoke seal
A brush or fin seal fitted to a door assembly to restrict cold smoke passage before heat activates the intumescent seal.
Fire rating
The time a door assembly is tested to resist fire spread, commonly 30, 60, 90 or 120 minutes, which sets the maintenance tolerance for gaps, seals and hardware.
Compartmentation
The strategy of dividing a building into fire-resisting sections so a fire is contained, with fire doors as one of the elements that maintain each compartment's boundary.

FAQ

Frequently asked questions about fire door inspection

How often should fire doors be inspected?+

This template runs quarterly, which is more frequent than the NFPA 80 minimum of an annual examination by a qualified person. The quarterly cycle is a functional and condition check; it supplements the annual examination rather than replacing it.

Who can carry out this check versus the NFPA 80 annual examination?+

Facilities can carry out the quarterly functional check described here. The annual examination under NFPA 80 must be performed by a person qualified to assess the assembly against its listing, and the two records should be tracked separately.

Why does a propped door matter if it was closed again straight away?+

Because closing it addresses that one moment, not the reason it was propped. A door propped for traffic, ventilation or moving materials will be propped again unless the cause is fixed, and every minute it stands open is a minute the compartment it protects is not protected.

What if the door still closes and latches but has a hole drilled through it?+

It fails. An unauthorised penetration voids the fire rating regardless of how well the door closes, because the rating covers the whole assembly as tested, not just its closing action.

Does a good quarterly result mean the annual qualified-person inspection is current?+

No. Track the annual NFPA 80 examination date independently. A door can pass every quarterly functional check and still be overdue for the technical examination that verifies the assembly in full.

What should happen when the same door keeps getting propped?+

Stop treating each occurrence as an isolated finding and investigate the cause: traffic route, a poor closer, ventilation, or materials movement. Repeated propping usually means the door is in the wrong place for the workflow or needs a listed hold-open device, not another reminder to keep it shut.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

  • NFPA 80 — Standard for Fire Doors and Other Opening Protectives
  • Regulatory Reform (Fire Safety) Order 2005 (UK)
  • BS 8214 — Code of practice for fire door assemblies (UK)
  • EN 1634-1 — Fire resistance and smoke control test for door and shutter assemblies

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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