Knowella

Deep Clean Record

Records a periodic strip down clean of equipment beyond routine cleaning. Run to the schedule in the master sanitation plan. Carried out by sanitation with maintenance. Photographs before and after, which is what auditors ask to see.

KnowQualityRecordQUA-037Pinned in navigation
Completed by
Carried out by sanitation with maintenance
Raised
At the moment the event happens, rather than reconstructed

Summary

In short

  • A deep clean record is a record used in KnowQuality that records a periodic strip down clean of equipment beyond routine cleaning. It is built against SQF 11.2, BRC 4.11 and forms part of the Sanitation and Hygiene programme.
  • Run to the schedule in the master sanitation plan. Carried out by sanitation with maintenance.
  • The template holds 52 fields across 5 sections, with cleaning repeating for each entry.
  • Scoring is completion percent, where high is good.
  • BRC is bRCGS Global Standard for Food Safety. The earlier name for BRCGS. Clause numbers refer to the food safety standard.
  • It connects to the rest of the library: links Asset, MSS.

What it is

What it is

What is a deep clean record?

A deep clean record is a record used in KnowQuality that records a periodic strip down clean of equipment beyond routine cleaning. It is built against SQF 11.2, BRC 4.11 and forms part of the Sanitation and Hygiene programme.

When is a deep clean record completed?

A deep clean record is completed at the moment the event happens, rather than reconstructed afterwards. Run to the schedule in the master sanitation plan.

When to use it

When to use it, and when not to

This record is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this record covers has occurred, or is about to
  • A new record is needed; each one gets its own ID in the form DC-2026-000
  • You are running the Sanitation and Hygiene programme and this is one of its steps
  • A linked record needs this one to exist: links asset, mss

Not for

  • Master Sanitation Schedule, which sets out what gets cleaned, how, how often and by whom, across the whole site.
  • Pre-Operational Sanitation Inspection, which checks equipment and the surrounding area are clean and ready before production starts.
  • Clean In Place Verification, which confirms an automated clean in place cycle ran correctly, covering time, temperature, concentration and flow.
  • Anything outside KnowQuality, which belongs in the workspace that owns that process

Standards

What it is built against

BRCBRCGS Global Standard for Food Safety

The earlier name for BRCGS. Clause numbers refer to the food safety standard.

SQFSafe Quality Food

A GFSI recognised certification scheme. Module 2 covers system elements, module 11 good manufacturing practice.

FAQ

Frequently asked questions

What is the deep clean record template based on?+

It is built against SQF 11.2, BRC 4.11. BRC is bRCGS Global Standard for Food Safety. The earlier name for BRCGS. Clause numbers refer to the food safety standard. SQF is safe Quality Food. A GFSI recognised certification scheme. Module 2 covers system elements, module 11 good manufacturing practice.

What sections does the deep clean record contain?+

There are 5 sections: header, preparation, cleaning, reassembly and release, result. Together they hold 52 fields, 35 of which are required.

How often is a deep clean record raised?+

A new record is raised at the moment the event happens, rather than reconstructed afterwards. Each one is given an ID in the form DC-2026-000, so it can be traced and referenced from other records.

Which programme does the deep clean record belong to?+

It is part of Sanitation and Hygiene. Cleaning proven rather than assumed, with positives investigated to a harbourage site.

How is a deep clean record scored?+

Scoring is completion percent. High is good. Scores exist to make the form tell you something, not to produce a percentage for its own sake.

Can the deep clean record template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowQuality

Holds the deep clean record library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowQualityquality and food safety. HACCP, nonconformance, traceability, laboratory and customer complaints.

Sources

Sources

  • BRC — BRCGS Global Standard for Food Safety
  • SQF — Safe Quality Food

KnowQuality

Also in Sanitation

6Browse the whole library
Plan

Master Sanitation Schedule

Sets out what gets cleaned, how, how often and by whom, across the whole site. Written once and reviewed yearly. Owned by the sanitation lead. Every cleaning record traces back to a line on this schedule.

Inspection

Pre-Operational Sanitation Inspection

Checks equipment and the surrounding area are clean and ready before production starts. Run before every production start up. Carried out by sanitation and verified by quality. Production cannot start until this passes, which is the whole point of it.

Record

Clean In Place Verification

Confirms an automated clean in place cycle ran correctly, covering time, temperature, concentration and flow. Run after each cycle. Completed by the operator using the cycle data from the controller. Records the parameters, not just that the cycle finished.

Log

Sanitation Chemical Log

Records which cleaning chemicals were used, at what concentration and where. Completed at each cleaning event. Kept by the sanitation team. Concentration is checked and recorded, because too weak does not clean and too strong leaves residue.

Record

ATP Swab Record

Records rapid cleanliness test results taken from equipment surfaces after cleaning. Taken after sanitation, before production. Carried out by quality or sanitation. Failed swabs mean recleaning and retesting before the line can run.

Plan

Environmental Monitoring Plan

Sets out where, when and what you swab for pathogens and indicator organisms across the plant. Written once and reviewed yearly. Owned by the food safety lead. Zone based, so a hit in zone 1 is treated very differently from zone 4.

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