Knowella

Seal Integrity Test Record

Records seal strength, burst or dye testing on packs, with the result against specification. Run at set intervals through the run. Completed by quality or the operator. A failed seal shortens shelf life quietly and shows up as complaints weeks later.

KnowQualityRecordQUA-094
Completed by
quality or the operator
Raised
At the moment the event happens, rather than reconstructed

Summary

In short

  • A seal integrity test record is a record used in KnowQuality that records seal strength, burst or dye testing on packs, with the result against specification. It is built against BRCGS cl.5.6 and forms part of the Labelling and Packaging programme.
  • Run at set intervals through the run. Completed by quality or the operator.
  • The template holds 51 fields across 6 sections, with results repeating for each entry.
  • Scoring is pass rate, where high is good.
  • BRCGS is brand Reputation Compliance Global Standards. A family of GFSI recognised certification schemes covering food, packaging and storage and distribution.
  • It connects to the rest of the library: links Shelf life, Complaints.

What it is

What it is

What is a seal integrity test record?

A seal integrity test record is a record used in KnowQuality that records seal strength, burst or dye testing on packs, with the result against specification. It is built against BRCGS cl.5.6 and forms part of the Labelling and Packaging programme.

When is a seal integrity test record completed?

A seal integrity test record is completed at the moment the event happens, rather than reconstructed afterwards. Run at set intervals through the run.

When to use it

When to use it, and when not to

This record is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this record covers has occurred, or is about to
  • The workspace is being set up, or the register needs an entry added or retired
  • You are running the Labelling and Packaging programme and this is one of its steps
  • A linked record needs this one to exist: links shelf life, complaints

Not for

  • Label Verification Record, which verifies that the label on the line matches the specification for that product, covering allergens, claims, dates and barcodes.
  • Artwork Approval Record, which records approval of new or amended artwork before it is printed, with each checker named.
  • Date Coding Verification, which verifies date and batch coding is present, legible, correct and in the right position.
  • Anything outside KnowQuality, which belongs in the workspace that owns that process

Standards

What it is built against

BRCGSBrand Reputation Compliance Global Standards

A family of GFSI recognised certification schemes covering food, packaging and storage and distribution.

BRCBRCGS Global Standard for Food Safety

The earlier name for BRCGS. Clause numbers refer to the food safety standard.

FAQ

Frequently asked questions

What is the seal integrity test record template based on?+

It is built against BRCGS cl.5.6. BRCGS is brand Reputation Compliance Global Standards. A family of GFSI recognised certification schemes covering food, packaging and storage and distribution. BRC is bRCGS Global Standard for Food Safety. The earlier name for BRCGS. Clause numbers refer to the food safety standard.

What sections does the seal integrity test record contain?+

There are 6 sections: header, test conditions, results, outcome, related records, result. Together they hold 51 fields, 34 of which are required.

How many seal integrity test record records should we have?+

This is a singleton. One record per workspace, set up once and maintained, rather than one per event. Other templates refer back to it.

Which programme does the seal integrity test record belong to?+

It is part of Labelling and Packaging. The leading cause of recalls caught by a two person check at every changeover.

How is a seal integrity test record scored?+

Scoring is pass rate. High is good. Scores exist to make the form tell you something, not to produce a percentage for its own sake.

Can the seal integrity test record template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowQuality

Holds the seal integrity test record library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowQualityquality and food safety. HACCP, nonconformance, traceability, laboratory and customer complaints.

Sources

Sources

  • BRCGS — Brand Reputation Compliance Global Standards
  • BRC — BRCGS Global Standard for Food Safety

KnowQuality

Also in Packaging and Labelling

6Browse the whole library
Checklist

Label Verification Record

Verifies that the label on the line matches the specification for that product, covering allergens, claims, dates and barcodes. Run at every changeover and periodically through the run. Completed by the operator with a second check. Mislabelling is the leading cause of food recalls almost everywhere.

Record

Artwork Approval Record

Records approval of new or amended artwork before it is printed, with each checker named. Raised on every artwork change. Approved by technical, marketing and, where required, the customer. Errors caught at artwork cost nothing, and the same error caught at retail costs everything.

Checklist

Date Coding Verification

Verifies date and batch coding is present, legible, correct and in the right position. Run at start up, changeover and set intervals. Completed by the operator. Illegible codes break traceability just as completely as missing ones.

Inspection

Packaging Material Inspection

Inspects incoming packaging for damage, contamination, correct print and food contact compliance. Run at goods receipt. Completed by the receiving inspector. Packaging is a food contact material and is often the least inspected one.

Record

Packaging Reconciliation Record

Reconciles packaging and label quantities issued, used and returned at the end of a run. Completed at run close. Carried out by the line lead. Unaccounted labels are the mechanism by which the wrong label reaches the wrong product.

Record

Pack Weight Control Record

Records average and individual pack weights against legal and specification limits. Run continuously or at set intervals. Completed by the operator. Underfilling is a legal issue and overfilling is a margin issue, and both show up here first.

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