Knowella

Warehouse Layout Change Review

Reviews a change to racking, aisles, pick faces or traffic routes before it is made. Carried out by safety with warehouse. Layout changes made overnight to solve a capacity problem routinely create a traffic or height risk nobody assessed.

KnowSafeReviewSAF-141
Completed by
Layout changes made overnight to solve a capacity problem routinely create a traffic or height risk nobody assessed
Raised
At the review interval, and after any trigger event

Summary

In short

  • A warehouse layout change review is a review used in KnowSafe that reviews a change to racking, aisles, pick faces or traffic routes before it is made. It is built against ISO 45001 cl.8.1.3 and forms part of the Warehouse and Dock Safety programme.
  • Carried out by safety with warehouse. Layout changes made overnight to solve a capacity problem routinely create a traffic or height risk nobody assessed.
  • The template holds 43 fields across 4 sections.
  • Scoring is reviews before change, where high is good.
  • ISO 45001 is occupational health and safety management systems. The international standard for managing worker health and safety. Certifiable, and the backbone of most of this library.
  • It connects to the rest of the library: links MOC, Traffic plan, Racking.

What it is

What it is

What is a warehouse layout change review?

A warehouse layout change review is a review used in KnowSafe that reviews a change to racking, aisles, pick faces or traffic routes before it is made. It is built against ISO 45001 cl.8.1.3 and forms part of the Warehouse and Dock Safety programme.

When is a warehouse layout change review completed?

A warehouse layout change review is completed at the review interval, and after any trigger event. Carried out by safety with warehouse.

When to use it

When to use it, and when not to

This review is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this review covers has occurred, or is about to
  • The workspace is being set up, or the register needs an entry added or retired
  • You are running the Warehouse and Dock Safety programme and this is one of its steps
  • A linked record needs this one to exist: links moc, traffic plan, racking

Not for

  • Racking Inspection, which checks pallet racking for damage, overload and missing components against the damage classification in use.
  • Racking Damage Report, which reports damage found on racking at any time, not only during inspection.
  • Loading Dock Safety Check, which checks dock levellers, edge protection, lighting, restraints and pedestrian separation before and during loading.
  • Anything outside KnowSafe, which belongs in the workspace that owns that process

Standards

What it is built against

ISO 45001Occupational health and safety management systems

The international standard for managing worker health and safety. Certifiable, and the backbone of most of this library.

ISOInternational Organization for Standardization

A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

FAQ

Frequently asked questions

What is the warehouse layout change review template based on?+

It is built against ISO 45001 cl.8.1.3. ISO 45001 is occupational health and safety management systems. The international standard for managing worker health and safety. Certifiable, and the backbone of most of this library. ISO is international Organization for Standardization. A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

What sections does the warehouse layout change review contain?+

There are 4 sections: header, what is changing, safety implications, approval. Together they hold 43 fields, 33 of which are required.

How many warehouse layout change review records should we have?+

This is a singleton. One record per workspace, set up once and maintained, rather than one per event. Other templates refer back to it.

Which programme does the warehouse layout change review belong to?+

It is part of Warehouse and Dock Safety, Change Control. Racking damage classified and acted on, trailers restrained, and pedestrians separated rather than warned.

How is a warehouse layout change review scored?+

Scoring is reviews before change. High is good. Scores exist to make the form tell you something, not to produce a percentage for its own sake.

Can the warehouse layout change review template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowSafe

Holds the warehouse layout change review library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowSafesafety and compliance. Incidents, hazards, permits, inspections and the critical controls behind them.

Meet KnowSafe

Sources

Sources

  • ISO 45001 — Occupational health and safety management systems
  • ISO — International Organization for Standardization

KnowSafe

Also in Warehouse Safety

6Browse the whole library
Inspection

Racking Inspection

Checks pallet racking for damage, overload and missing components against the damage classification in use. Run weekly by the area owner and yearly by a competent person. Damaged uprights are the most common cause of rack collapse, and collapse rarely stops at one bay.

Record

Racking Damage Report

Reports damage found on racking at any time, not only during inspection. Raised by whoever finds it, immediately. Completed in under a minute with a photograph. Damage classified as red takes the bay out of use before anything else happens.

Checklist

Loading Dock Safety Check

Checks dock levellers, edge protection, lighting, restraints and pedestrian separation before and during loading. Run at shift start. Completed by the dock supervisor. The dock is where vehicles, pedestrians and forklifts meet at the same edge.

Record

Trailer Restraint and Chock Record

Records that a trailer is restrained and its keys controlled before anyone enters it. Completed at every load and unload. Signed by the loader and the driver. Vehicles pulling away with a forklift inside remain a leading cause of dock fatalities.

Inspection

Mezzanine and Edge Protection Check

Checks handrails, toe boards, pallet gates and floor openings on raised storage areas. Run monthly. Completed by the area owner. Pallet gates propped open for convenience are the usual finding and the usual cause of a fall.

Checklist

Pallet and Load Condition Check

Checks pallets and made up loads for damage, overhang, stability and wrap quality before they are stored or shipped. Run at the point of build. Completed by the operator. An unstable load is dangerous in the rack, in the trailer and at the customer.

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