Knowella

Lifting Operations Permit Template

Two numbers decide most lifting incidents: the actual weight of the load and the actual capacity of the crane in the configuration and radius being used. Both are frequently estimated, both are recorded as approximate, and the margin between them is where dropped loads and overturns come from.

KnowSafePermitSAF-055Pinned in navigation77 fields across 8 sectionsFull researchSee the form

Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
ASME B30, OSHA 1926 Subpart CC
Workspace
KnowSafe
Form type
Permit
Two numbers
Actual weight, actual capacity
Capacity varies
With radius and configuration

The short version

  • Establish the actual load weight rather than an estimate. Weight assumptions taken from a drawing, a supplier or memory are the most common contributor to overload.
  • Capacity is configuration-dependent. Radius, boom length, outrigger extension and slew quadrant all change it, and the chart figure at working radius is what matters.
  • Ground conditions carry the load. Outrigger loads are concentrated and can be several times the load being lifted, and underground voids, drains and recent excavation are the failure route.
  • Accessories have their own ratings, and slinging angle reduces the capacity of each leg substantially. A four-leg sling is not four times a single leg.
  • The exclusion zone is defined by where the load could go, not by where it is intended to go, and it includes the area that would be affected by an overturn.
  • Lifting equipment and accessories require periodic thorough examination at intervals set by regulation, more frequently for equipment lifting people.

What this is

What is a lifting operations permit?

What is a lifting operations permit?

Authorisation for a lifting operation, recording the lift plan, the equipment and its certification, the accessories and their capacity, ground and area conditions, the exclusion zone, and the people involved and their roles.

Why does the lift plan matter more than the equipment?

Because crane capacity is not a single number. It varies with radius, boom configuration, outrigger extension and quadrant of operation, and the capacity chart figure at maximum radius can be a small fraction of the headline rating. Most overload incidents involve equipment operating outside the configuration assumed when the lift was conceived.

Scope

When is a lifting operations permit required?

This authorises a lifting operation. Equipment examination and operator competence sit separately.

Use this template when

  • Lifting operations requiring planning beyond routine repetitive lifts
  • Mobile crane, lorry loader and mobile elevating work platform operations
  • Lifts near structures, services, public areas or occupied buildings
  • Tandem lifts, blind lifts and lifts where the load cannot be seen throughout
  • Lifting people, which carries additional requirements throughout

Do not use it for

  • Thorough examination records for lifting equipment and accessories
  • Operator and slinger competence records, which are certification rather than authorisation
  • Routine repetitive lifts covered by a generic lift plan
  • Overhead crane operation within its designed envelope on a fixed installation
  • The permit for adjacent work such as excavation or work at height

Compliance mapping

Which ASME B30 requirements does this satisfy?

Lifting operations are governed by equipment standards and, in some jurisdictions, by prescriptive planning and examination duties.

ClauseRequirementWhere it lands
29 CFR 1926 Subpart CCCranes and derricks in construction, including assembly, operation, inspection and operator qualificationGate 2 Equipment
29 CFR 1926.1417Operation requirements including load charts, and prohibition on exceeding manufacturer limitsGate 1 Lift plan
29 CFR 1926.1402Ground conditions adequate to support the equipment, with the controlling entity responsibleGate 3 Area and people
ASME B30 seriesSafety standards for cranes, hoists, slings and rigging hardwareGate 2 Equipment
LOLER 1998 reg.8Lifting operations planned by a competent person, appropriately supervised and carried out safely (GB)Gate 1 Lift plan
LOLER 1998 reg.9Thorough examination at statutory intervals, more frequently for equipment lifting personsGate 2 Equipment
29 CFR 1926.1425Keeping clear of the load, and prohibitions on personnel beneath suspended loadsGate 3 Area and people
29 CFR 1926.1408Power line safety, with defined clearance distances by voltageGate 3 Area and people

What it does not cover

  • Thorough examination records for lifting equipment and accessories.
  • Operator and slinger competence records, which certify rather than authorise.
  • Generic lift plans covering routine repetitive operations.
  • Fixed overhead crane operation within its designed envelope.
  • Adjacent work permits for excavation, height or hot work.

How to complete it

How to complete a lifting operations permit, step by step

Establish both numbers, assess the ground, and define the zone by where the load could go.

Establish the load weight, do not estimate it

Weigh it, or obtain a documented weight, or calculate it from dimensions and material with the assumptions recorded. Add attachments, contents, entrained water, mud and ice. A drawing weight for an item that has been modified, or a dry weight for something that has stood outside, is the estimate that appears in the incident report afterwards.

Read capacity at the working configuration

Radius, boom length, jib configuration, outrigger extension, quadrant of operation and whether the machine is on tyres or fully deployed. The chart figure at maximum radius is a small fraction of the headline rating, and the capacity available where the load is being placed is the one that governs.

Assess what the ground will carry

Outrigger loads concentrate the machine and load weight onto small areas and can substantially exceed the weight being lifted. Underground services, drains, basements, backfilled excavations and recently laid surfaces are all failure routes. Where the ground is uncertain, mats spread the load and the calculation should be recorded.

Set the exclusion zone by where the load could go

Not the intended path but the area affected by a dropped load, a swinging load, or an overturn including the boom's reach. That zone frequently includes areas people expect to occupy, which is why defining it early is what makes the lift schedulable rather than a source of argument on the day.

What auditors find

Most common lifting operations permit findings

Lifting findings concentrate on the two numbers and on the ground.

FindingClauseWhat fixes it
Load weight estimated rather than established.1926.1417Weigh, document or calculate with assumptions recorded, including contents and attachments.
Capacity taken from the headline rating rather than the chart at working radius.1926.1417Capacity varies with radius, configuration and quadrant.
Ground conditions not assessed for outrigger loading.1926.1402Outrigger loads concentrate and can exceed the load being lifted.
Sling angle not accounted for in accessory capacity.ASME B30.9Angle reduces leg capacity substantially; a four-leg sling is not four times a single leg.
Exclusion zone drawn around the intended path only.1926.1425Define by where the load could go, including overturn reach.
Power line clearance distances not established.1926.1408Clearance is prescribed by voltage and is a common contact mechanism.
Thorough examination or inspection certification out of date.LOLER reg.9Intervals are statutory and shorter for equipment lifting persons.
Blind lift with no agreed communication method.1926.1419Signal person and communication method defined before the lift begins.
Lift plan not revised when conditions or configuration changed on the day.LOLER reg.8A plan describing a different configuration authorises nothing.
Accessories used without inspection before the lift.ASME B30.9Slings and hardware are inspected before use as well as periodically.

Case in point

Case in point: the weight on the drawing

A vessel was to be lifted from a plant area during a shutdown. The lift plan used the weight shown on the original fabrication drawing, and the crane was selected with what appeared to be a comfortable margin at the working radius.

The vessel had been modified twice since fabrication, gaining an insulation jacket, a heavier access platform and additional nozzles. It had also stood outdoors and retained residue and rainwater that had not been drained. The actual lifted weight was materially higher than the drawing figure.

The margin that existed on the plan did not exist on the day. Nothing about the crane, the rigging or the operator was inadequate; the number they were all working from described an item that no longer existed.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

77fields
8 sections
Reference
SAF-055
Archetype
Permit
Record ID
PTW-2026-000
Scoring
Go or no go
Direction
n/a
Singleton
No
Basis
ASME B30, OSHA 1926 Subpart CC
Links
Links Asset, Lifting Gear
Tags
Permit, Lifting
Sections
8
Fields
77
Follow up fields
13
Repeating sections
0
Links out
9
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Permit

9 fields
Text

Permit ID*

Generated on save

Auto sequence. Format PTW-2026-00000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Valid From*

Date & Time

Valid To*

One shift maximum. A new permit is raised for the next shift.

Info

Before You Start

The load only has to fall once. Lift plans exist because the failure mode is instant and fatal.

Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Single Choice

Area*

The area within the site.

Cutting roomBoning hallPackingChill storeFreezerPasteurisingFillingCulture roomDespatchYardWorkshopPlant roomOffices
Location

Exact Location

Optional

Drop a pin for anything hard to find.

The work

12 fields
Text

Work Description*

Text

Work Order ID

OptionalLinked

Links to MNT-002 Work Order ID

Numeric Answer

Number Of Workers*

Pick List

Asset

OptionalFrom FDN-002 Asset NameFilter: Site matches
Text

Asset ID

OptionalLinked

Format AST-0000.

Links to FDN-002 Asset ID

Pick List

Risk Assessment

OptionalFrom FDN-012 Risk Title
Text

Risk ID

OptionalLinked

Format RSK-2026-00000.

Links to FDN-012 Risk ID

Single Choice

Contractor Involved*

NoYes
Pick List

Contractor

OptionalFrom FDN-005 Vendor NameShows if Contractor Involved equals YesFilter: Status is Approved
Text

Vendor ID

OptionalLinkedShows if Contractor Involved equals Yes

Format VEN-0000.

Links to FDN-005 Vendor ID

Single Choice

Induction Verified

OptionalScoredShows if Contractor Involved equals Yes
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Method Statement Received

OptionalScoredShows if Contractor Involved equals Yes
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator

Gate 1 Lift plan

8 fields
Single Choice

Lift Category*

Scored

Routine, non routine or complex. Complex lifts need an appointed person.

  • Routine3 pts
  • Non routine2 pts
  • Complex1 pt
File Upload

Lift Plan Attached

Optional
Users

Appointed Person

OptionalShows if Lift Category contains Complex
Numeric Answer

Load Weight Kg*

Scored
Single Choice

Load Weight Verified*

Scored

Estimated weights are the most common cause of overload.

  • Weighed or from data plate3 pts
  • Calculated2 pts
  • Estimated0 pts
Single Choice

Centre Of Gravity Known*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Numeric Answer

Lift Radius Metres

Optional
Numeric Answer

Percent Of Rated Capacity*

Scored

Gate 2 Equipment

7 fields
Pick List

Lifting Equipment*

From FDN-002 Asset NameFilter: Type is lifting equipment, Site matches
Text

Asset ID*

Linked

Format AST-0000.

Links to FDN-002 Asset ID

Single Choice

Equipment Certificate Current*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Lifting Gear Inspected*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Text

Gear Inspection ID

OptionalLinked

Links to SAF-037 Inspection ID

Single Choice

Sling Angle Within Limits*

Scored

Sling angle multiplies the load on each leg. This is the calculation people get wrong.

  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Edge Protection On Slings*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator

Gate 3 Area and people

11 fields
Single Choice

Ground Conditions Assessed*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Outriggers Deployed On Mats*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Overhead Clearance Confirmed*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Exclusion Zone Established*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Nobody Under The Load*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Wind Within Limits*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Pick List

Slinger Signaller*

From FDN-003 Worker NameFilter: Site matches, Status is Active
Text

Person ID*

Linked

Format PER-0000.

Links to FDN-003 Person ID

Single Choice

Slinger Qualified*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Signals Agreed Before Lifting*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Tag Lines Fitted*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator

Food safety controls

7 fields
Single Choice

Work In Or Above A Food Area*

Meat and dairy areas need protection before, during and after the work.

NoYes
Single Choice

Product Removed Or Covered

OptionalScoredShows if Work In Or Above A Food Area equals Yes
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Area Screened Off

OptionalScoredShows if Work In Or Above A Food Area equals Yes
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Tool And Part Accountability Agreed

OptionalScoredShows if Work In Or Above A Food Area equals Yes

Every tool and fastener taken in must be accounted for before release.

  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Food Grade Materials Only

OptionalScoredShows if Work In Or Above A Food Area equals Yes
  • Yes3 pts
  • No0 pts
Single Choice

Post Work Sanitation Required

OptionalShows if Work In Or Above A Food Area equals Yes
YesNo
Text

Sanitation Record ID

OptionalLinkedShows if Post Work Sanitation Required equals Yes

Links to QUA-030 Inspection ID

Authorisation

11 fields
Info

No Gate, No Start

Every gate above must pass before work begins. There is no partial permit. If anything is unresolved, the permit is not issued.

Single Choice

All Gates Passed*

Scored
  • Yes2 pts
  • No, entry refused0 pts
Text

Reason Not Issued

OptionalShows if All Gates Passed not equals Yes
Users

Issued By*

Single Choice

Issuer Authorised For This Permit*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Signature

Issuer Signature*

Date & Time

Issue Time*

Users

Accepted By*

Signature

Acceptor Signature*

Single Choice

Toolbox Talk Held With Crew*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Text

Talk Record ID

OptionalLinked

Links to TRN-009 Talk ID

Closure

12 fields
Single Choice

Work Complete*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Work Suspended

OptionalShows if Work Complete equals No
YesNo
Single Choice

All Persons Accounted For*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Tools And Equipment Removed*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Area Left Safe*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Guards And Controls Restored*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Load Landed And Secure*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Gear Returned And Inspected*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Date & Time

Permit Cancelled Time*

Users

Cancelled By*

Signature

Closure Signature*

Signature

Area Owner Signature*

SAF-055 · record IDs look like PTW-2026-000 · Links Asset, Lifting Gear

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The permit authorises a specific lift. What fails is a weight taken from a drawing and a capacity taken from the headline.

KnowSafe

Requires established load weight and configured capacity as gates, and holds the exclusion zone against other work in the area.

KnowMaintain

Tracks thorough examination and inspection status for equipment and accessories, with shorter intervals where people are lifted.

KnowContractor

Verifies operator, slinger and signaller competence for the specific equipment, and coordinates with the lifting contractor's plan.

Ella
Ella

Flags interacting work in the exclusion zone so lifts and adjacent activities are scheduled rather than discovered.

This template lives in KnowSafesafety and compliance. Incidents, hazards, permits, inspections and the critical controls behind them.

Meet KnowSafe

Glossary

Lifting Operations Permit definitions and key terms

Lift plan
The documented plan for a lifting operation covering load, equipment, configuration, ground, area and roles.
Working radius
The horizontal distance from the centre of rotation to the load, which determines available capacity.
Capacity chart
The manufacturer's table of permitted loads by radius, boom length and configuration.
Outrigger loading
The concentrated force transmitted to the ground through outrigger pads, frequently exceeding the load lifted.
Sling angle
The angle between sling legs and the vertical, which reduces the capacity of each leg as it increases.
Exclusion zone
The area kept clear, defined by where the load could go rather than by its intended path.
Thorough examination
The statutory examination of lifting equipment and accessories at prescribed intervals.
Blind lift
A lift where the operator cannot see the load throughout, requiring a signal person and agreed communication.

FAQ

Frequently asked questions about lifting operations permit

What are the two numbers that matter most?+

The actual weight of the load and the actual capacity of the equipment in the configuration and at the radius being used. Both are routinely approximated, and both approximations tend in the same direction: the load is heavier than assumed and the capacity is lower than the headline rating. The margin that exists on the plan then does not exist on the day.

Why is crane capacity not a single number?+

Because it varies with working radius, boom length, jib configuration, outrigger extension and the quadrant of operation. The capacity at maximum radius can be a small fraction of the headline rating, and the figure that governs is the one on the chart for where the load is actually being placed, not where the crane is standing.

Why do ground conditions matter so much?+

Because outrigger pads concentrate the combined weight of machine and load onto small areas, and the resulting pressure can substantially exceed the load being lifted. Backfilled excavations, drains, basements, buried services and recently laid surfaces are all routes to an outrigger sinking, which is one of the more common overturn mechanisms.

How should the exclusion zone be defined?+

By where the load could go, not where it is intended to go. That includes the swing path, the area a dropped load would reach, and the area affected by an overturn including the boom's reach. Defining it early makes the lift schedulable, because the zone frequently covers areas that other people expect to be using.

What is most often wrong with rigging?+

Capacity treated as additive across sling legs. Sling angle reduces the capacity of each leg substantially as the angle from vertical increases, so a four-leg sling at a wide angle carries considerably less than four times a single leg. Accessories also require inspection before use as well as periodic thorough examination.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

  • 29 CFR 1926 Subpart CC, cranes and derricks in construction, OSHA
  • ASME B30 series, safety standards for cableways, cranes, hoists, slings and rigging
  • Lifting Operations and Lifting Equipment Regulations 1998, regulations 8 and 9 (GB)
  • 29 CFR 1926.1408, power line safety, OSHA
  • 29 CFR 1910.179 and 1910.184, overhead cranes and slings, OSHA

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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