Knowella

Machine Modification Review

Reviews a proposed change to a machine before it is made, covering guarding, controls and the tasks people will do afterwards. Raised with the management of change record. Carried out by engineering with safety and operations. Catches guards removed for access and never refitted.

KnowSafeReviewSAF-097
Completed by
Carried out by engineering with safety and operations
Raised
At the review interval, and after any trigger event

Summary

In short

  • A machine modification review is a review used in KnowSafe that reviews a proposed change to a machine before it is made, covering guarding, controls and the tasks people will do afterwards. It is built against ISO 45001 cl.8.1.3 and forms part of the Machine Safety programme.
  • Raised with the management of change record. Carried out by engineering with safety and operations.
  • The template holds 42 fields across 5 sections.
  • Scoring is risk band, where high is bad.
  • ISO 45001 is occupational health and safety management systems. The international standard for managing worker health and safety. Certifiable, and the backbone of most of this library.
  • It connects to the rest of the library: links Asset, MOC.

What it is

What it is

What is a machine modification review?

A machine modification review is a review used in KnowSafe that reviews a proposed change to a machine before it is made, covering guarding, controls and the tasks people will do afterwards. It is built against ISO 45001 cl.8.1.3 and forms part of the Machine Safety programme.

When is a machine modification review completed?

A machine modification review is completed at the review interval, and after any trigger event. Raised with the management of change record.

When to use it

When to use it, and when not to

This review is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this review covers has occurred, or is about to
  • A new record is needed; each one gets its own ID in the form MREV-2026-000
  • You are running the Machine Safety programme and this is one of its steps
  • A linked record needs this one to exist: links asset, moc

Not for

  • Machine Risk Assessment, which assesses a machine across its whole life, including setup, running, cleaning, clearing jams and maintenance.
  • Guarding Verification Checklist, which confirms that guards fitted to a machine match the risk assessment and cannot be easily defeated.
  • Interlock Function Test, which tests that safety interlocks stop the machine when a guard is opened, and cannot be bypassed.
  • Anything outside KnowSafe, which belongs in the workspace that owns that process

Standards

What it is built against

ISO 45001Occupational health and safety management systems

The international standard for managing worker health and safety. Certifiable, and the backbone of most of this library.

ISOInternational Organization for Standardization

A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

FAQ

Frequently asked questions

What is the machine modification review template based on?+

It is built against ISO 45001 cl.8.1.3. ISO 45001 is occupational health and safety management systems. The international standard for managing worker health and safety. Certifiable, and the backbone of most of this library. ISO is international Organization for Standardization. A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

What sections does the machine modification review contain?+

There are 5 sections: header, the modification, safety effects, requirements, decision. Together they hold 42 fields, 34 of which are required.

How often is a machine modification review raised?+

A new record is raised at the review interval, and after any trigger event. Each one is given an ID in the form MREV-2026-000, so it can be traced and referenced from other records.

Which programme does the machine modification review belong to?+

It is part of Machine Safety. Guard integrity verified, interlocks tested, and jam clearing controlled rather than improvised.

How is a machine modification review scored?+

Scoring is risk band. High is bad. Scores exist to make the form tell you something, not to produce a percentage for its own sake.

Can the machine modification review template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowSafe

Holds the machine modification review library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowSafesafety and compliance. Incidents, hazards, permits, inspections and the critical controls behind them.

Meet KnowSafe

Sources

Sources

  • ISO 45001 — Occupational health and safety management systems
  • ISO — International Organization for Standardization

KnowSafe

Also in Machine Safety

6Browse the whole library
Assessment

Machine Risk Assessment

Assesses a machine across its whole life, including setup, running, cleaning, clearing jams and maintenance. Done at installation and after any modification. Carried out by a competent assessor with operators and maintenance. Non routine tasks are where most machine injuries happen.

Checklist

Guarding Verification Checklist

Confirms that guards fitted to a machine match the risk assessment and cannot be easily defeated. Run after any guarding change and yearly. Carried out by maintenance with safety. Checks reach distances and gaps, not just presence.

Record

Interlock Function Test

Tests that safety interlocks stop the machine when a guard is opened, and cannot be bypassed. Run to the frequency set by the risk assessment. Carried out by a qualified technician. A defeated interlock takes the machine out of service immediately.

Assessment

Robot Cell Safety Assessment

Assesses an industrial or collaborative robot cell, covering reach, speed, force limits and how people enter the space. Done at installation and after any programme or layout change. Carried out by a competent assessor with the integrator. Collaborative does not mean inherently safe.

Inspection

Pinch Point Survey

Walks a machine or line looking specifically for pinch, nip, shear and crush points. Run yearly and after any layout change. Carried out by a supervisor with operators. Photographs each point found, which makes the follow up action obvious.

Record

Emergency Stop Test Record

Tests that emergency stops actually stop the machine and are reachable from where people work. Run to the frequency set by the risk assessment. Carried out by maintenance. Records both function and accessibility, because a working stop nobody can reach is no stop at all.

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