Knowella

Out of Specification Report

Records a laboratory or test result outside its specification limits. Raised when the result is confirmed. Completed by the lab with quality. Requires the original result to be investigated before any retest, so genuine failures are not tested away.

KnowQualityRecordQUA-010Pinned in navigation
Completed by
the lab with quality
Raised
At the moment the event happens, rather than reconstructed

Summary

In short

  • An out of specification report is a record used in KnowQuality that records a laboratory or test result outside its specification limits. It is built against ISO 17025, FDA OOS guidance and forms part of the Nonconformance and Complaints programme.
  • Raised when the result is confirmed. Completed by the lab with quality.
  • The template holds 54 fields across 6 sections.
  • ISO 17025 is testing and calibration laboratory competence. What a laboratory must demonstrate to be accredited for the tests it reports.
  • It connects to the rest of the library: feeds RCA, Hold.

What it is

What it is

What is an out of specification report?

An out of specification report is a record used in KnowQuality that records a laboratory or test result outside its specification limits. It is built against ISO 17025, FDA OOS guidance and forms part of the Nonconformance and Complaints programme.

When is an out of specification report completed?

An out of specification report is completed at the moment the event happens, rather than reconstructed afterwards. Raised when the result is confirmed.

When to use it

When to use it, and when not to

This record is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this record covers has occurred, or is about to
  • A new record is needed; each one gets its own ID in the form CASE-2026-000
  • You are running the Nonconformance and Complaints programme and this is one of its steps
  • A linked record needs this one to exist: feeds rca, hold

Not for

  • Product Nonconformance Report, which records product that does not meet specification.
  • Process Deviation Report, which records a process that ran outside its set limits, even where the product still passed.
  • Hold and Release Record, which places suspect product on hold and records the decision to release, rework or scrap it.
  • Anything outside KnowQuality, which belongs in the workspace that owns that process

Standards

What it is built against

ISO 17025Testing and calibration laboratory competence

What a laboratory must demonstrate to be accredited for the tests it reports.

ISOInternational Organization for Standardization

A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

FDA OOSOut of specification result guidance

How to investigate a failing laboratory result without retesting until you like the answer.

FDAFood and Drug Administration

The United States food and drug regulator.

FAQ

Frequently asked questions

What is the out of specification report template based on?+

It is built against ISO 17025, FDA OOS guidance. ISO 17025 is testing and calibration laboratory competence. What a laboratory must demonstrate to be accredited for the tests it reports. ISO is international Organization for Standardization. A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

What sections does the out of specification report contain?+

There are 6 sections: header, the result, phase one, laboratory investigation, retest decision, phase two, process investigation, conclusion. Together they hold 54 fields, 37 of which are required.

How often is an out of specification report raised?+

A new record is raised at the moment the event happens, rather than reconstructed afterwards. Each one is given an ID in the form CASE-2026-000, so it can be traced and referenced from other records.

Which programme does the out of specification report belong to?+

It is part of Nonconformance and Complaints. Product decisions made by quality, and complaints traced to a cause rather than answered politely.

Can the out of specification report template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowQuality

Holds the out of specification report library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowQualityquality and food safety. HACCP, nonconformance, traceability, laboratory and customer complaints.

Sources

Sources

  • ISO 17025 — Testing and calibration laboratory competence
  • ISO — International Organization for Standardization
  • FDA OOS — Out of specification result guidance
  • FDA — Food and Drug Administration

KnowQuality

Also in Nonconformance

6Browse the whole library
Record

Product Nonconformance Report

Records product that does not meet specification. Raised as soon as the problem is found, at any stage. Completed by whoever found it. Puts the product on hold and carries a case ID through disposition, investigation and closure.

Record

Process Deviation Report

Records a process that ran outside its set limits, even where the product still passed. Raised at the time of the deviation. Completed by the operator or supervisor. Catches drift early, before it turns into rejected product.

Record

Hold and Release Record

Places suspect product on hold and records the decision to release, rework or scrap it. Raised alongside any nonconformance. Approved by quality, never by production alone. Nothing leaves hold without a recorded decision and a named approver.

Record

Rework Authorization

Authorises rework on nonconforming product and sets out exactly what will be done. Raised before any rework begins. Approved by quality. Reworked product is re-inspected and the result recorded against the original nonconformance.

Record

Scrap Record

Records product written off, with quantity, reason and cost. Completed when the scrap decision is made. Approved by quality and finance. Scrap reason codes are the fastest route to finding where money is leaking out of the process.

Record

Concession Request

Requests permission to use or ship product that does not fully meet specification. Raised before the product moves. Approved by quality and, where required, by the customer. Repeated concessions on the same issue are a signal the specification or the process is wrong.

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