Knowella

Contractor Fatigue and Hours Check

A host site's fatigue policy governs its own workforce and stops at the gate. The crew brought in for a shutdown works to the contractor's schedule, and nobody on the host side is counting their hours unless something is built to do it. This check verifies, during extended contractor work, that hours and rest are within limits the site would accept for its own people, not manage the contractor's fatigue programme for them.

KnowContractorChecklistCON-03942 fields across 6 sectionsFull researchSee the form

Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
ISO 45001 cl.8.1
Workspace
KnowContractor
Form type
Checklist
Run during
Extended shutdowns and overnight contractor work
Verifies
Hours, rest, conditions and early fatigue signals

The short version

  • This is a host-site check on a visiting crew's hours and rest, not the contractor's own fatigue management system. A contractor holding a fatigue policy does not close the item if the limits were never written into the contract governing this job.
  • Conditions score as heavily as hours: accommodation distance, break facilities, meals on nights and rotation between crew all carry weight, because a legal shift length worked in poor conditions still produces a fatigued worker.
  • Signals give the leading indicator Hours cannot: self-reported fatigue, rising errors and near misses late in a shift show before a limit is formally breached.
  • Marking this a singleton conflicts with its own trigger: a record set up once at the start of a shutdown cannot verify hours on day twelve of an eighteen-day campaign, which the desc's own eighteen-hour-day example makes explicit.

What this is

What is a contractor fatigue and hours check?

What is a contractor fatigue and hours check?

A host-site verification that a visiting contractor crew's hours, rest and conditions are within acceptable limits during extended or overnight work. It is not the contractor's own fatigue system, and not a record of a confirmed breach; it is performed by the site during the work, before conditions deteriorate.

Why does the host site need to check a contractor's hours at all?

The contractor's employer owns the duty to manage its own workers' fatigue, but the host site controls the schedule. A site setting an eighteen-hour-day pattern and leaving fatigue entirely to the contractor's paperwork is managing a risk it created without checking the result.

How is this different from a fatigue risk assessment?

A fatigue risk assessment quantifies risk from a schedule design before the work is scheduled. This check verifies the lived reality of an extended job already underway: actual hours, actual rest, and whether fatigue signals appear in the crew doing it.

Scope

When is a contractor fatigue and hours check required?

This check verifies a contractor's actual hours and conditions during extended work, not a fatigue risk assessment done in advance, a regulated driving-hours review, or a substitute for the contractor's own fatigue programme.

Use this template when

  • A contractor crew is working an extended shutdown, turnaround or overnight campaign
  • Shift length or days worked exceed what the site would schedule for its own people
  • Night work, travel time or remote accommodation is part of the arrangement
  • Early fatigue signals are visible: self-reports, errors, near misses late in a shift
  • The shutdown plan or contract requires this evidence before extended hours continue

Do not use it for

  • Fatigue Risk Assessment, which quantifies fatigue risk from a schedule design using a scored method, typically before the work is scheduled rather than in progress
  • Hours of Service Log Review, which reviews regulated driving hours logs against a specific regulation, not a general shutdown schedule
  • Contractor Permit Compliance Check, which verifies a permitted job against its permit conditions at the work point
  • Workload Review, which assesses the host site's own workforce; a visiting contractor crew sits outside that register
  • The contractor's own fatigue management system, which remains their employer's duty and is not satisfied by this check passing

Compliance mapping

Which ISO 45001 cl.8.1 requirements does this satisfy?

ISO 45001 puts contractor fatigue partly on the host site, not solely on the contractor's own system, because the site controls the schedule. The clauses below are about that host-side duty.

ClauseRequirementWhere it lands
ISO 45001 cl.8.1.4.2OH&S criteria for contractors established, communicated and applied before and during their workHeader
ISO 45001 cl.6.1.2.1Hazard identification proactive and ongoing, covering work organisation and human factors including fatigueHours
ISO 45001 cl.8.1.1Operating criteria established for planned, temporary and non-routine work, including extended and shift patternsHours
ISO 45001 cl.8.1.2Elimination of hazards and reduction of risk applied to how the schedule is designed, not only PPE or instructionConditions
ISO 45001 cl.5.4Consultation and participation on OH&S matters extended to workers performing work on the organisation's behalfSignals
ISO 45001 cl.9.1.1Monitoring and measurement of control effectiveness, including leading indicators such as errors and near missesSignals
ISO 45001 cl.10.2Nonconformity identified and corrective action taken when a control is found inadequateResult

What it does not cover

  • Fatigue Risk Assessment, which quantifies fatigue risk from a schedule design using a scored method, rather than checking hours actually worked mid-job.
  • Hours of Service Log Review, which reviews regulated driving logs against a specific regulation such as FMCSA 395, and belongs to drivers rather than a shutdown crew.
  • Contractor Permit Compliance Check, which verifies a permitted job against its own permit conditions at the work point.
  • Workload Review, which is the host site's assessment of its own workforce, not a visiting crew.
  • The contractor's fatigue management programme itself, which remains their employer's duty; this check verifies the outcome, not the programme.

Global

Contractor Fatigue and Hours Check requirements by country

The duty to manage a contractor's fatigue is near-universal in substance, but which party it formally attaches to differs by regime.

United States

OSH Act General Duty Clause; multi-employer worksite policy (OSHA CPL 02-00-124)

No fatigue-specific standard, but a controlling or host employer can be cited for a recognised hazard it created or controlled, even where the exposed workers are a contractor's own employees.

An eighteen-hour-day schedule left to the contractor's own compliance does not remove the host site's exposure under the multi-employer doctrine.

United Kingdom

Health and Safety at Work etc. Act 1974 s.3; Management of Health and Safety at Work Regulations 1999 reg.11-12

A duty of care extends to persons not in the employer's own employment, and employers sharing a workplace must cooperate on risks affecting each other's workers.

The host site cannot discharge its s.3 duty by pointing to the contractor's paperwork; coordinating on the schedule is the expected control.

International

ISO 45001:2018 cl.8.1.4.2

Requires OH&S criteria for contractors to be established and applied by the organisation using them, not solely relied on from the contractor's own management system.

Auditors will ask for evidence hours were checked during the work, not only that prequalification was collected beforehand.

How to complete it

How to complete a contractor fatigue and hours check, step by step

The form prompts for hours, conditions and signals in three separate blocks. What decides whether the check caught something is how those three read against each other, not whether each was individually ticked Yes.

Check hours as worked, not as rostered

A roster says the shift is twelve hours. Travel time to a remote site, an overrun before handover, and the informal extra hour nobody logs are the hours actually worked. Ask the crew, don't just read the plan.

Treat 'has a policy' and 'it's in the contract' as two different answers

A fatigue policy is evidence of intent, not of what this job's schedule allows. The limits that bind this shutdown are the ones in the contract or work order. Answering both fields the same way without checking the contract is the most common way this check passes on paper and fails in practice.

Read the Signals block as an early warning, not a tie-breaker

Fatigue reported by the crew, rising errors and near misses late in a shift appear before a formal limit is exceeded, because limits are drawn conservatively. A check scoring well on Hours but showing Partly in Signals is a crew heading toward a breach, not one that avoided one.

Repeat the check across the shutdown, not once at the gate

An extended campaign changes over its own duration: day four looks nothing like day one. A single record at the start verifies the plan, not the outcome. Running it again partway through, and again if signals appear, turns it into a control rather than a gate.

What auditors find

Most common contractor fatigue and hours check findings

This check is easy to complete badly, because most fields can be answered from the shutdown plan rather than what the crew is actually experiencing.

FindingClauseWhat fixes it
Hours recorded and available relies entirely on the contractor's own timesheet, with no independent check by the site.ISO 45001 cl.8.1.4.2Cross-check against site access logs, gate records or supervisor observation, not the submission alone.
Contractor has its own fatigue policy answered Yes, but limits written into the contract answered No or Partly.ISO 45001 cl.8.1.4.2Treat the contract term as the binding control; escalate before extended hours continue if it was never added.
Crew would report fatigue safely answered Yes with no corroborating evidence on file.ISO 45001 cl.5.4Ask a crew member directly during the check rather than accepting the supervisor's assurance on their behalf.
Signals show Partly answers on errors or near misses late in shift, but result band recorded as Pass.ISO 45001 cl.9.1.1Weight leading indicators explicitly; a Partly in Signals should cap the result band regardless of the Hours score.
Only one record exists for a multi-week shutdown, completed day one.ISO 45001 cl.8.1.1Schedule repeat checks at defined points across the campaign, not a single record at mobilisation.
Action Required marked No despite one or more failed items in Hours or Conditions.ISO 45001 cl.10.2Derive Action Required from the individual field results, not as a separate, overridable judgement call.

Case in point

Case in point: the check that passed on day one

A plant shutdown brought in a contractor crew of forty for an eleven-day turnaround. On day one the contract owner completed the check: hours recorded, shift length within the twelve-hour limit, rest adequate, accommodation a reasonable distance. Every Hours and Conditions item scored Yes, the contractor confirmed its own fatigue policy, and the record was filed as the shutdown's fatigue evidence.

By day eight, shifts had crept to fifteen and sixteen hours against a slipped delivery, night meals had gone irregular because catering only covered day shift, and a dropped-tool near miss went unrecorded because nobody had reason to reopen a check that had already passed. The plan had changed under pressure; the check, completed once and treated as a singleton, had not moved with it.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

42fields
6 sections
Reference
CON-039
Archetype
Checklist
Record ID
CFH-2026-000
Scoring
Within limits
Direction
High is good
Singleton
No
Basis
ISO 45001 cl.8.1
Links
Links Shutdown plan, Workload review
Tags
Contractor, Fatigue
Sections
6
Fields
42
Follow up fields
3
Repeating sections
0
Links out
5
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Header

9 fields
Text

Check ID*

Generated on save

Auto sequence. Format CFH-2026-000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Date and Time*

Users

Completed By*

Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Pick List

Contractor*

From FDN-005 Vendor NameFilter: Status is Approved
Text

Vendor ID*

Linked

Format VEN-0000.

Links to FDN-005 Vendor ID

Info

Shutdown Crews Working Eighteen Hour Days

Your fatigue policy covers your own people. The contractor crew brought in for a shutdown is often working far longer, and nobody is counting.

Hours

6 fields
Single Choice

Hours Recorded And Available*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Shift Length Within Agreed Limit*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Consecutive Days Within Limit*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Rest Between Shifts Adequate*

Scored
  • Yes3 pts
  • Marginal1 pt
  • No0 pts
Single Choice

Night Work Included*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Travel Time Considered*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts

Conditions

6 fields
Single Choice

Accommodation Reasonable Distance*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Break Facilities Available*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Meals Available On Nights*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Work Rotated Between Crew*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Safety Critical Tasks Timed Well*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Supervision Present On Nights*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts

Signals

6 fields
Single Choice

Fatigue Reported By The Crew*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Errors Or Rework Increasing*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Near Misses Late In Shift*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Crew Would Report Fatigue Safely*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Contractor Has Own Fatigue Policy*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Limits Written Into The Contract*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts

Related records

2 fields
Text

Shutdown ID

OptionalLinked

The shutdown these hours were worked on.

Links to MNT-070 Shutdown ID

Text

Workload Review ID

OptionalLinked

Where fatigue findings feed our own workload review.

Links to HLT-024 Review ID

Result

13 fields
Numeric Answer

Items Assessed*

Excludes anything marked N/A.

Numeric Answer

Items Failed*

Numeric Answer

Score Percent*

Scored

Calculated on submission. High is good. N/A items leave the denominator.

Single Choice

Result Band*

Scored
  • Pass3 pts
  • Caution1 pt
  • Fail0 pts
Numeric Answer

Completeness Percent*

How much of the template was actually answered. A high score on a half completed form is not a high score.

Single Choice

Action Required*

Scored

Raise the action record, then enter its reference here.

  • No2 pts
  • Yes0 pts
Single Choice

Priority

OptionalScoredShows if Action Required equals Yes
  • High0 pts
  • Medium1 pt
  • Low3 pts
Text

CAPA ID

OptionalLinkedShows if Action Required equals Yes

Format CAPA-2026-00000.

Links to FDN-014 CAPA ID

Users

Action Owner

OptionalShows if Action Required equals Yes
Users

Contract Owner*

Signature

Signature*

Users

Site Manager*

Signature

Second Signature*

CON-039 · record IDs look like CFH-2026-000 · Links Shutdown plan, Workload review

Open in Knowella

Run it with agents

From a document you fill in to a programme that runs itself

The check itself is a five-minute form. What protects the crew is whether a failing answer on day eight reaches someone who can change the schedule, rather than sitting unreopened until the shutdown ends.

KnowContractor

Holds this check against the contractor register, prompts the repeat check at defined points across the job, and routes a fail to the contract owner rather than filing it.

KnowSafe

Cross-references fatigue signals here against near misses logged elsewhere on the same shutdown, so a pattern is visible even if each check passed.

KnowOps

Watches the shutdown plan for schedule slippage or added days, flagging when it has moved past the conditions the last check verified.

Ella
Ella

Surfaces a Partly or No in Signals as a priority item ahead of the result band, and holds any write to the linked workload review for approval.

This template lives in KnowContractor — contractor management. Prequalification, approval, induction, permits and performance.

Meet KnowContractor→

Glossary

Contractor Fatigue and Hours Check definitions and key terms

Shutdown or turnaround
A planned period of extended, often continuous work to overhaul plant that is normally running, typically staffed with contractor crews on extended shifts for a fixed duration.
Fatigue
Reduced physical and mental capability from inadequate rest, extended wakefulness or workload, increasing the likelihood of error independent of skill or intent.
Circadian low
The early-hours period when natural alertness is lowest regardless of prior sleep, making night work inherently higher risk than equal-length day work.
Work-rest cycle
The pattern of time worked against time off across consecutive shifts, determining whether recovery sleep can actually occur.
Host-site duty
The obligation on the organisation controlling a schedule to manage risks to workers it does not directly employ, including a visiting contractor crew.

FAQ

Frequently asked questions about contractor fatigue and hours check

Isn't a contractor's fatigue the contractor's own employer's responsibility?+

The contractor's employer owns the duty to manage its own workers' fatigue, but the host site controls the schedule the crew actually works to. Where the site sets the hours, it carries exposure for the outcome, which is why this check exists as a host-side instrument.

How often should this check be repeated during an extended shutdown?+

More than once. A single check at mobilisation verifies the plan, not what happens as the schedule comes under pressure. Repeat it at defined points, and again immediately if fatigue signals appear.

What if the contractor already has its own fatigue management policy?+

That answers whether the contractor intends to manage fatigue, not whether this job's schedule respects it. Check separately whether those limits were written into the contract; a policy that never reaches the work order does not constrain the schedule.

What counts as adequate rest between shifts for a night-working crew?+

Enough time to travel, eat, sleep and travel back, not just the gap on paper between shift end and start. Accommodation distance and meal availability matter because a technically adequate rest period with a long commute and no food is not rest.

Who should complete this check?+

The contract owner, because they hold the commercial relationship and the authority to act on a fail. A safety function can advise, but the person who can change the schedule needs to own the record.

What happens after this check fails?+

Action Required should be marked Yes and a corrective action raised before extended hours continue, not filed for review after the shutdown ends. A fail during an active shutdown is a live schedule problem, not a lagging record.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

  • ISO 45001:2018 clauses 8.1.4.2, 6.1.2.1, 8.1.1, 5.4, 9.1.1 and 10.2
  • OSHA multi-employer worksite policy, CPL 02-00-124 (US)
  • Health and Safety at Work etc. Act 1974 s.3; MHSWR 1999 reg.11-12 (UK)
  • HSE guidance on managing shiftwork and fatigue risk

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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