Knowella

Process Capability Study

Measures whether a process can reliably hold its specification, using data from a stable run. Run at qualification and after significant change. Carried out by quality engineering. Tells you whether to fix the process or widen the specification.

KnowQualityAssessmentQUA-059
Completed by
Carried out by quality engineering
Raised
When the task, area or population being assessed is new or

Summary

In short

  • A process capability study is an assessment used in KnowQuality that measures whether a process can reliably hold its specification, using data from a stable run. It is built against ISO 22514 and forms part of the HACCP and Food Safety programme.
  • Run at qualification and after significant change. Carried out by quality engineering.
  • The template holds 42 fields across 4 sections.
  • Scoring is cpk value, where high is good.
  • ISO is international Organization for Standardization. A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.
  • It connects to the rest of the library: links Asset, Control Plan.

What it is

What it is

What is a process capability study?

A process capability study is an assessment used in KnowQuality that measures whether a process can reliably hold its specification, using data from a stable run. It is built against ISO 22514 and forms part of the HACCP and Food Safety programme.

When is a process capability study completed?

A process capability study is completed when the task, area or population being assessed is new or has materially changed. Run at qualification and after significant change.

When to use it

When to use it, and when not to

This assessment is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this assessment covers has occurred, or is about to
  • A new record is needed; each one gets its own ID in the form CAP-2026-000
  • You are running the HACCP and Food Safety programme and this is one of its steps
  • A linked record needs this one to exist: links asset, control plan

Not for

  • Control Plan, which sets out what is measured on a process, how often, by what method and what to do when it goes out of limits.
  • Statistical Process Control Log, which records measurements over time so process variation can be seen and acted on before product fails.
  • Setup Approval Record, which confirms a new setup is correct and approved before the run continues past the first pieces.
  • Anything outside KnowQuality, which belongs in the workspace that owns that process

Standards

What it is built against

ISOInternational Organization for Standardization

A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

FAQ

Frequently asked questions

What is the process capability study template based on?+

It is built against ISO 22514. ISO is international Organization for Standardization. A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

What sections does the process capability study contain?+

There are 4 sections: header, preconditions, results, conclusion. Together they hold 42 fields, 30 of which are required.

How often is a process capability study raised?+

A new record is raised when the task, area or population being assessed is new or has materially changed. Each one is given an ID in the form CAP-2026-000, so it can be traced and referenced from other records.

Which programme does the process capability study belong to?+

It is part of HACCP and Food Safety, Statistical Process Control. A HACCP system an auditor can follow from hazard to record without asking a single question.

How is a process capability study scored?+

Scoring is cpk value. High is good. Scores exist to make the form tell you something, not to produce a percentage for its own sake.

Can the process capability study template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowQuality

Holds the process capability study library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowQualityquality and food safety. HACCP, nonconformance, traceability, laboratory and customer complaints.

Sources

Sources

  • ISO — International Organization for Standardization

KnowQuality

Also in Process Control

6Browse the whole library
Plan

Control Plan

Sets out what is measured on a process, how often, by what method and what to do when it goes out of limits. Written per product or process family. Owned by quality engineering. Drives the inspection frequencies used everywhere else.

Log

Statistical Process Control Log

Records measurements over time so process variation can be seen and acted on before product fails. Completed at set intervals. Carried out by the operator. Out of control patterns trigger action even when every reading is still in specification.

Record

Setup Approval Record

Confirms a new setup is correct and approved before the run continues past the first pieces. Completed at every setup. Signed by the operator and quality. Prevents a full run being made to the wrong settings.

Record

Batch Record

Records everything that happened during the production of one batch, including materials, settings, checks and people. Completed through the run. Reviewed and signed by quality before release. This is the document a regulator or customer asks for by batch number.

Record

Yield Analysis Record

Compares material in against product out and accounts for the difference. Completed per batch or per shift. Carried out by production with quality. Unexplained yield loss often points to a process problem long before it shows up as a defect.

Record

Shift Handover Record

Passes on what the incoming shift needs to know, including running issues, holds and changes. Completed at every shift change. Signed by both supervisors. Most quality problems that cross a shift boundary start with a handover that did not happen.

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