Knowella

Tyre Management Record

Tread depth gets marked Yes as a box tick rather than a measurement, so a tyre passes checks right up to the day it is pulled under the legal minimum at a roadside stop. Tyres are the most commonly cited roadside enforcement defect and the cheapest to prevent, which is exactly why a record that confirms a check happened, without confirming what was measured, gives no real protection at all.

KnowFleetRecordFLT-04647 fields across 6 sectionsFull researchSee the form

Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
ISO 55001 cl.8.1
Workspace
KnowFleet
Form type
Record
Review trigger
Every set interval, or targeted after a wear complaint or defect
Completed by
Fleet maintenance

The short version

  • A tyre management record is completed at the set interval and covers condition, pressure, fitment and disposal, not just a pass or fail per tyre.
  • Tyres are the most common roadside enforcement defect and the cheapest one to prevent, which is why the checks here are deliberately more granular than a single roadworthy tick.
  • The template holds 47 fields across six sections, and 41 are required, because tread depth, pressure and wear pattern each fail independently of the others.
  • Scoring tracks compliant tyres across the fleet, so a single vehicle with matched but under-inspected tyres can mask a fleet-wide wear or contract problem.

What this is

What is a tyre "compliant" against on this record?

What is a tyre "compliant" against on this record?

Compliant means the tyre meets both the legal tread depth minimum for its category and any tighter company minimum set in policy, has no cuts, bulges or cord exposure, and is correctly rated, pressured and matched for its axle position. All of those conditions have to hold together; meeting the legal figure alone is not enough to mark a tyre compliant here.

What is the difference between the legal minimum and the company minimum tread depth?

The legal minimum is the statutory tread depth below which the vehicle cannot lawfully be on the road. The company minimum is a tighter operational threshold, usually set to allow tyres to be scheduled for replacement before they reach the legal limit, so a tyre can fail the company standard while still being technically legal.

What does "matched tyres on axles" mean and why does it matter?

It means tyres fitted to the same axle, or across a twin-steer or drive pair, are the same size, construction and broadly the same tread depth. Mismatched tyres on one axle affect braking balance and handling and can themselves constitute a roadside defect independent of any single tyre's own condition.

Scope

When is a tyre management record required?

This record is the periodic tyre management review. Using it for a driver's daily walk-round check, or for the vehicle's broader safety inspection, spreads the same evidence across templates that are each meant to answer a different question.

Use this template when

  • A tyre check is due at the set interval, or has been triggered by a wear complaint or reported defect
  • The vehicle register is being set up and this template needs installing against it
  • You are running the Fleet and Driver Compliance programme and this is one of its steps
  • A linked record, such as the vehicle inspection or a defect report, needs this tyre history to exist
  • Tyre work was carried out under a scheduled service and needs cross-referencing back to that service

Do not use it for

  • Tyre Condition Record, which is the driver's pre-use walk-round check completed before the vehicle moves, not the periodic management review recorded here.
  • Vehicle Service Record, which records a scheduled vehicle service, what was done, parts used and the next due point.
  • Vehicle Safety Inspection, which records the periodic safety inspection of a commercial vehicle to the required standard, with defects classified.
  • Refrigeration Unit Service Record, which records service and performance testing of a transport refrigeration unit, including temperature pull down and refrigerant.
  • Anything outside KnowFleet, which belongs in the workspace that owns that process

Compliance mapping

Which ISO 55001 cl.8.1 requirements does this satisfy?

ISO 55001 cl.8.1 requires operational control of activities that keep the asset fit for use; on a tyre, that control is exercised through measurement, not observation.

ClauseRequirementWhere it lands
ISO 55001 cl.8.1Tyres are checked at the set interval against defined condition criteria, not on an ad hoc basisCondition
ISO 55001 cl.8.1Tread depth is verified against both the legal minimum and any tighter company minimumCondition
ISO 55001 cl.7.1Pressures are set and checked cold, to the tyre's correct load and speed ratingPressure and fitment
ISO 55001 cl.8.1Retreads are fitted only where policy and axle position permitPressure and fitment
ISO 55001 cl.10.1Uneven wear is investigated for a root cause, such as alignment, rather than logged and leftManagement
ISO 55001 cl.7.5The record is retained and cross-referenced to the service it relates toRelated records
ISO 55001 cl.9.1The compliance outcome per vehicle is measured and recorded at the point of decisionOutcome

What it does not cover

  • Tread Depth Above Legal Minimum marked Yes with no measurement recorded anywhere on the file, which leaves the check unverifiable against the figure it depends on.
  • Uneven Wear Investigated marked Partly with Alignment Checked Where Indicated marked N/A, which lets a wear pattern that usually points to a geometry fault go untraced.
  • Matched Tyres On Axles marked Fail while All Tyres Compliant reads Yes, which contradicts the individual finding it is supposed to summarise.
  • Tyres Replaced left blank when Immediate Defect Found reads Yes, which hides whether the defect was actually resolved on the day it was found.
  • Service Record ID left blank when the tyre work followed a scheduled service, which breaks the link back to the job the work was carried out under.

Global

Tyre Management Record requirements by country

Tyre condition sits at the intersection of vehicle construction rules and roadside enforcement, and the specific threshold that matters shifts depending on where the vehicle runs.

United States

FMCSA 49 CFR 393.75

Sets minimum tread depth requirements by tyre position and prohibits tyres with exposed cord, cuts extending to the ply, or mismatched sizes on the same axle.

Enforcement checks the tyre itself against the regulation's figures directly; a fleet record that only says 'Yes' with no depth logged gives the driver nothing to point to at a roadside stop.

United Kingdom

Road Vehicles (Construction and Use) Regulations 1986, reg. 27

Sets the legal tread depth minimum and prohibits defects such as cuts, bulges and exposed cord across the tyre's structure.

A vehicle can be prohibited from further use immediately at the roadside for a single non-compliant tyre, independent of anything else on the vehicle's maintenance file.

European Union

Directive 2014/45/EU, periodic roadworthiness testing

Requires tyre condition, including tread depth and structural integrity, to be assessed as part of the periodic test regime member states must run.

A management record showing a consistent internal tyre check programme supports the vehicle at its periodic test rather than leaving that check to happen for the first time at the test itself.

How to complete it

How to complete a tyre management record, step by step

The single-choice fields are quick to complete. The judgement calls below decide whether a compliant tyre answer here would actually survive a roadside check.

Which minimum governs when legal and company thresholds disagree

A tyre above the legal minimum but below the company minimum is not a roadside defect, but a defensible fleet still treats it as an action item: schedule replacement before the next interval rather than waiting for the legal threshold to be reached, since that is the entire point of setting a tighter company figure.

When a Partly on wear pattern has to trigger an alignment check

Even Wear Pattern or Uneven Wear Investigated marked Partly should not leave Alignment Checked Where Indicated on N/A. A defensible position treats any Partly on wear as "indicated" by definition, meaning the alignment field must resolve to Yes or No, never N/A, before the record closes.

What counts as a matched set on twin or dual fitments

For twin or dual-wheel positions, matched means the same size, construction and a comparable tread depth across the pair, not just the same brand. A mismatch in depth alone, even with identical tyres, is enough to fail Matched Tyres On Axles, because the smaller-diameter tyre carries a disproportionate share of the load.

Who decides retread eligibility per axle position when policy is silent

Most fleets restrict retreads from steer axles regardless of what the record's policy field says, because steering-axle failure has a materially different consequence than a trailer or drive-axle failure. Where written policy doesn't specify, the safer default is steer-axle exclusion, not permission by omission.

What auditors find

Most common tyre management record findings

These are the patterns that surface most often when a tyre history is reviewed after a roadside prohibition or a wear complaint.

FindingClauseWhat fixes it
Tread depth answered Yes against both thresholds with no measured figure logged elsewhere on the vehicle fileISO 55001 cl.8.1Require a numeric depth reading per position to be captured alongside the pass/fail answer, not instead of it.
Company minimum failed while legal minimum passes, with no action raisedISO 55001 cl.8.1Route any company-minimum failure to Action Required automatically, even when the legal threshold is still satisfied.
Retreads recorded as used with no axle position notedISO 55001 cl.8.1Capture axle position on every retread entry so a steer-axle restriction is actually enforceable, not just declared.
Alignment left on N/A despite an uneven wear finding on the same recordISO 55001 cl.10.1Block N/A on the alignment field whenever wear investigation reads anything other than clean.
Old Tyres Disposed Correctly marked Fail with no linked waste transfer evidenceISO 55001 cl.7.5Require a disposal reference or note whenever this item fails, so the gap is visible rather than closed silently.
Tyre Contract Performance Reviewed answered No across several consecutive cyclesISO 55001 cl.9.1Escalate persistent non-review to the maintenance programme owner rather than letting it repeat unaddressed.

Case in point

Case in point: the matched-axle failure that passed on paper

A trailer's tyre record showed Tread Depth Above Legal Minimum as Yes on every position and Matched Tyres On Axles as Pass, completed from a visual walk-round rather than a gauge and a tape measure across the pair.

A roadside inspection found one tyre on a dual fitment measurably shallower than its pair, enough to be classed as mismatched under the applicable construction and use rules. The prior record had nothing to contradict: no depth figures, no note on the pairing, just two boxes both ticked Pass on the same visit.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

47fields
6 sections
Reference
FLT-046
Archetype
Record
Record ID
TYR-2026-000
Scoring
Compliant tyres
Direction
High is good
Singleton
Yes
Basis
ISO 55001 cl.8.1
Links
Links Vehicle inspection, Defects
Tags
Fleet, Tyres
Sections
6
Fields
47
Follow up fields
3
Repeating sections
0
Links out
5
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Header

10 fields
Text

Record ID*

Generated on save

Auto sequence. Format TYR-2026-000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Date and Time*

Users

Completed By*

Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Single Choice

Vehicle*

From FDN-002 Asset Name
Single Choice

Check Type*

RoutinePre-usePeriodicTargeted
Users

Checked By*

Info

The Cheapest Enforcement Defect To Prevent

Tyres are the most commonly cited roadside defect anywhere. They are also the easiest thing on a vehicle to check properly in two minutes.

Condition

6 fields
Single Choice

Tread Depth Above Legal Minimum*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Tread Depth Above Company Minimum*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

No Cuts Or Bulges*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

No Cord Exposure*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Even Wear Pattern*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Valve Caps Present*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts

Pressure and fitment

6 fields
Single Choice

Pressures Correct And Recorded*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Pressures Checked Cold*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Matched Tyres On Axles*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Correct Load And Speed Rating*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Retreads Used Only Where Permitted*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Spare Serviceable Where Carried*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts

Management

6 fields
Single Choice

Uneven Wear Investigated*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Alignment Checked Where Indicated*

Scored
  • Yes2 pts
  • No0 pts
  • N/Aexcluded from denominator
Single Choice

Tyre Contract Performance Reviewed*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Replacement Policy Followed*

Scored
  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Old Tyres Disposed Correctly*

Scored
  • Pass2 pts
  • Partial1 pt
  • Fail0 pts
  • N/Aexcluded from denominator
Single Choice

Records Retained*

Scored
  • Yes3 pts
  • No0 pts

Related records

1 field
Text

Service Record ID

OptionalLinked

The service the tyre work was done under.

Links to FLT-044 Record ID

Outcome

18 fields
Single Choice

All Tyres Compliant*

Scored
  • Yes3 pts
  • Marginal1 pt
  • No0 pts
Numeric Answer

Tyres Replaced*

Scored
Single Choice

Immediate Defect Found*

Scored
  • No3 pts
  • Yes0 pts
Text

Work Order ID

OptionalLinked

Links to MNT-002 Work Order ID

Date & Time

Next Check Due*

Numeric Answer

Items Assessed*

Excludes anything marked N/A.

Numeric Answer

Items Failed*

Numeric Answer

Score Percent*

Scored

Calculated on submission. High is good. N/A items leave the denominator.

Single Choice

Result Band*

Scored
  • Pass3 pts
  • Caution1 pt
  • Fail0 pts
Numeric Answer

Completeness Percent*

How much of the template was actually answered. A high score on a half completed form is not a high score.

Single Choice

Action Required*

Scored

Raise the action record, then enter its reference here.

  • No2 pts
  • Yes0 pts
Single Choice

Priority

OptionalScoredShows if Action Required equals Yes
  • High0 pts
  • Medium1 pt
  • Low3 pts
Text

CAPA ID

OptionalLinkedShows if Action Required equals Yes

Format CAPA-2026-00000.

Links to FDN-014 CAPA ID

Users

Action Owner

OptionalShows if Action Required equals Yes
Users

Fleet Maintenance*

Signature

Signature*

Users

Transport*

Signature

Second Signature*

FLT-046 · record IDs look like TYR-2026-000 · Links Vehicle inspection, Defects

Open in Knowella

Run it with agents

From a document you fill in to a programme that runs itself

The form is the easy part. Measuring rather than eyeballing, chasing the wear pattern back to a cause, and keeping the contract under review is the work that actually slips.

KnowFleet

Holds the tyre history against the vehicle register, flags recurring wear patterns across the fleet, and keeps the check linked to the service it was carried out under.

KnowMaintain

Schedules the next tyre check against the set interval and surfaces vehicles overdue before they miss a cycle entirely.

KnowComply

Checks completed tyre records against roadworthiness thresholds and flags where legal and company minimums have been treated as the same figure.

Ella
Ella

Coordinates the crew across tyre, service and inspection records, rolling exceptions into one view and holding every write for your approval before it touches a record.

This template lives in KnowFleet — fleet and transport. Drivers, vehicles, hours, cargo securement and operator licence compliance.

Meet KnowFleet→

Glossary

Tyre Management Record definitions and key terms

Legal minimum tread depth
The statutory tread depth threshold below which a tyre cannot lawfully remain in service, set by the applicable construction and use or federal motor carrier regulation.
Company minimum
A tighter internal tread depth threshold set to schedule replacement ahead of the legal limit, distinct from and stricter than the statutory figure.
Retread
A tyre casing that has been re-manufactured with new tread, subject to fleet policy on which axle positions may carry them.
Matched tyres
Tyres on the same axle or dual fitment that share size, construction and a comparable tread depth, checked because mismatches affect braking and load distribution.
Cold pressure check
A tyre pressure reading taken before the vehicle has been driven, since pressure rises with heat and a warm reading understates a genuine underinflation.

FAQ

Frequently asked questions about tyre management record

How often should a tyre management record be completed?+

It runs at the interval set in the maintenance plan, with additional targeted checks triggered by a reported wear complaint, a defect, or a change in loading pattern.

Does this record replace the driver's daily tyre check?+

No. The driver's pre-use walk-round is a separate, more frequent check; this is the periodic management review that measures condition, pressure and fitment in more depth.

What happens if a tyre fails the company minimum but not the legal minimum?+

The vehicle can remain on the road, but a defensible fleet schedules replacement before the next interval rather than waiting for the legal threshold to be reached.

Why does the record ask about tyre contract performance?+

Because recurring wear or compliance failures often trace back to the supply or fitment contract rather than any single vehicle, and that pattern only becomes visible if it is reviewed on a cycle.

Who signs off a tyre management record?+

Fleet maintenance completes the technical checks, with a second signature from the transport function confirming the outcome before the vehicle is returned to service.

Does replacing a tyre close the record automatically?+

No. Tyres Replaced records the count, but the outcome fields, including All Tyres Compliant and Result Band, still need to reflect the vehicle's condition after replacement, not before it.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

  • ISO 55001 cl.8.1 — Operational planning and control
  • FMCSA 49 CFR 393.75 — Tires
  • Road Vehicles (Construction and Use) Regulations 1986, reg. 27 — Tyres
  • Directive 2014/45/EU — Periodic roadworthiness testing

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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