Knowella

Changeover Record

Times and records a changeover from last good piece to first good piece, with what was done in between. Completed at every changeover. Carried out by the line lead. Changeover time is usually the largest single recoverable loss on a line and almost nobody measures it properly.

KnowOpsRecordOPS-009Pinned in navigation
Completed by
Carried out by the line lead
Raised
At the moment the event happens, rather than reconstructed

Summary

In short

  • A changeover record is a record used in KnowOps that times and records a changeover from last good piece to first good piece, with what was done in between. It is built against ISO 9001 cl.8.5.1 and forms part of the Production Control programme.
  • Completed at every changeover. Carried out by the line lead.
  • The template holds 56 fields across 6 sections.
  • Scoring is changeover time, where high is bad.
  • ISO 9001 is quality management systems. The international standard for consistently meeting customer and regulatory requirements. Certifiable.
  • It connects to the rest of the library: links Line Clearance and Downtime Log.

What it is

What it is

What is a changeover record?

A changeover record is a record used in KnowOps that times and records a changeover from last good piece to first good piece, with what was done in between. It is built against ISO 9001 cl.8.5.1 and forms part of the Production Control programme.

When is a changeover record completed?

A changeover record is completed at the moment the event happens, rather than reconstructed afterwards. Completed at every changeover.

When to use it

When to use it, and when not to

This record is one step in a larger programme. Using it for work that belongs to a neighbouring template produces records that are hard to report on later.

Use it for

  • The event or activity this record covers has occurred, or is about to
  • The workspace is being set up, or the register needs an entry added or retired
  • You are running the Production Control programme and this is one of its steps
  • A linked record needs this one to exist: links line clearance and downtime log

Not for

  • Line Clearance Record, which confirms a line is clear of the previous product, its packaging and its paperwork before the next one starts.
  • Production Order Record, which records the execution of a production order, covering quantities, materials consumed, yield and where it went.
  • Downtime Log, which records every stop, how long it lasted and what caused it, by reason code.
  • Anything outside KnowOps, which belongs in the workspace that owns that process

Standards

What it is built against

ISO 9001Quality management systems

The international standard for consistently meeting customer and regulatory requirements. Certifiable.

ISOInternational Organization for Standardization

A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

FAQ

Frequently asked questions

What is the changeover record template based on?+

It is built against ISO 9001 cl.8.5.1. ISO 9001 is quality management systems. The international standard for consistently meeting customer and regulatory requirements. Certifiable. ISO is international Organization for Standardization. A voluntary international standard. Widely adopted, often required by customers, and certifiable where a management system standard.

What sections does the changeover record contain?+

There are 6 sections: header, preparation, execution, learning, related records, outcome. Together they hold 56 fields, 44 of which are required.

How many changeover record records should we have?+

This is a singleton. One record per workspace, set up once and maintained, rather than one per event. Other templates refer back to it.

Which programme does the changeover record belong to?+

It is part of Production Control. Losses recorded by reason as they happen rather than totalled at month end.

How is a changeover record scored?+

Scoring is changeover time. High is bad. Scores exist to make the form tell you something, not to produce a percentage for its own sake.

Can the changeover record template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to other templates come with it. Most teams install it as it is, run it for a cycle, then adjust.

The agents

What the agents do with it

The form is the easy part. Keeping it current, routing it to the right owner and holding the evidence together is the work that actually slips.

KnowOps

Holds the changeover record library against your registers, routes each record to its owner, and keeps the evidence trail together.

Ella

Coordinates the crew, rolls completion and exceptions into one view, and holds every write for your approval before it touches a record.

This template lives in KnowOpsfrontline execution. Shift handover, production control, daily management, worker lifecycle and improvement.

Sources

Sources

  • ISO 9001 — Quality management systems
  • ISO — International Organization for Standardization

KnowOps

Also in Production Control

6Browse the whole library
Checklist

Line Clearance Record

Confirms a line is clear of the previous product, its packaging and its paperwork before the next one starts. Completed at every changeover. Carried out by the line lead with a second check. The control that stands between you and an undeclared allergen.

Record

Production Order Record

Records the execution of a production order, covering quantities, materials consumed, yield and where it went. Completed per order. Carried out by the line lead. The record traceability depends on, and the one most often reconstructed afterwards from memory.

Log

Downtime Log

Records every stop, how long it lasted and what caused it, by reason code. Maintained through the run. Completed by the operator. Stops under five minutes are never recorded and are usually the biggest loss on the line.

Record

Scrap and Waste Record

Records material scrapped or wasted, at which step, why, and what it was worth. Completed per occurrence or per run. Carried out by the line lead. Waste recorded only as a total at month end cannot be attacked.

Report

Daily Production Report

Summarises the day across lines: output, attainment, losses, quality and the issues carried forward. Prepared at the end of each day. Owned by the production manager. The report the morning meeting runs on, usually rebuilt by hand every morning.

Review

Rate and OEE Review

Reviews availability, performance and quality for a line over a period and identifies the dominant loss. Run weekly. Carried out by the production manager with engineering. An OEE number with no loss breakdown behind it is a number nobody can act on.

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