Knowella

Lost Time Report

The recurring failure here is the day count, not the injury. OSHA excludes the day of injury itself from the days-away tally, but the count still starts running the moment the worker fails to return the next scheduled shift — and Days Away So Far is a running total that has to be revisited on a cadence, not filled in once and forgotten while the case quietly drifts past thresholds nobody is watching.

KnowSafeRecordSAF-005Pinned in navigation52 fields across 7 sectionsFull researchSee the form

Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
OSHA 1904.7, WCB reporting
Workspace
KnowSafe
Form type
Record
Completed by
Supervisor with HR, once the worker fails to return the next scheduled day
Review cadence
Days Away So Far updated on a running basis until return to work is confirmed

The short version

  • The days-away count excludes the day of injury by rule, and starts on the first missed scheduled day after it — a detail that is easy to get wrong in either direction when a case is opened quickly.
  • Days Away So Far is a running figure, not a one-time entry; a case left open without revisiting that number is a case whose true severity nobody can currently see.
  • A lost time case is treated as a full investigation by default, because the potential loss behind it usually justifies more scrutiny than the actual outcome alone would suggest.
  • Ergonomic Assessment Needed exists on this form specifically because musculoskeletal injuries — the largest single driver of lost time — usually need a task-level review before the worker safely returns.

What this is

What is a lost time report?

What is a lost time report?

It is the record raised once a work injury keeps a worker away from work beyond the day it happened. It is completed jointly by the supervisor and HR, and it carries the case through days-away tracking, a workers' compensation claim where applicable, and into return-to-work planning. It supersedes the medical treatment record as the case's severity increases.

When does an injury become 'lost time' rather than 'medical treatment'?

The moment the worker does not return for their next scheduled shift because of the injury. A case can start as a medical treatment record and be escalated to lost time the day the absence is confirmed — the two are stages of the same case, not separate injuries.

Does the day of injury count as a lost day?

No. OSHA 1904.7(b)(3)(i) is explicit that the day the injury occurred is excluded from the days-away count. Counting begins with the next calendar day the worker was scheduled to work and did not.

Scope

When is a lost time report required?

This record exists for the point a case crosses from treated-and-back-at-work into genuinely away from work. Raising it too early inflates the lost time count; raising it too late leaves a case running with no formal tracking at all.

Use this template when

  • A worker has not returned for their next scheduled shift because of a work injury, and the absence is confirmed rather than anticipated
  • The case already exists as an incident or medical treatment record and now needs escalating because time away has begun
  • A workers' compensation claim is being filed, or is being confirmed as not applicable
  • Restrictions or an expected return date need tracking against a return to work notification
  • An ergonomic or musculoskeletal component needs a linked assessment before the worker returns

Do not use it for

  • Medical Treatment Report, which records an injury needing treatment beyond first aid where the worker is still at work.
  • First Aid Report, which records a minor injury treated on site with no further medical care needed.
  • Return to Work Notification, which formally clears the worker back once this case's return conditions are met.
  • Incident Report, which records the original unplanned event before any severity determination is made.
  • Anything outside KnowSafe, which belongs in the workspace that owns that process.

Compliance mapping

Which OSHA 1904.7 requirements does this satisfy?

The form exists to answer one question precisely enough to defend it later: how many days was this worker actually away, and what has to happen before they come back.

ClauseRequirementWhere it lands
OSHA 1904.7(b)(3)(i)Excludes the day of injury from the days-away count; counting begins the next scheduled day missed.Lost time detail
OSHA 1904.7(b)(3)(ii)Permits the count to be capped once it reaches 180 calendar days, with an estimate recorded rather than an indefinite tally.Lost time detail
OSHA 1904.7(b)(1)Confirms the case is work-related before any days-away determination applies.Event
OSHA 1904.29(b)(3)Records must be entered within seven calendar days of the employer learning the case is recordable.Event
OSHA 1904.39(a)Severe outcomes such as in-patient hospitalisation carry a faster, separate reporting duty distinct from ordinary lost time recording.Immediate response
WCB reporting rules (jurisdiction-specific)A claim must typically be filed within a fixed number of days of the employer learning of a lost time injury.Lost time detail
Internal return-to-work policyAn expected return date and any restrictions must be tracked against a formal return to work notification before the case closes.Lost time detail

What it does not cover

  • Days Away So Far left at its opening estimate for weeks, which hides the true, worsening severity of a case that is still open.
  • Last Day Worked entered as the injury date itself, which miscounts the days-away total from the very first entry.
  • Claim Submitted marked No with no reason recorded, which leaves it unclear whether the claim was missed, declined, or genuinely not applicable.
  • Ergonomic Assessment Needed skipped on a musculoskeletal injury, which sends the worker back into the same task without the review that usually explains why the injury happened.
  • Return To Work Notification ID never populated at case close, which means the worker's return was never formally confirmed against the conditions this case set.

Global

Lost Time Report requirements by country

Lost time sits at the intersection of federal injury recordkeeping and provincial or state compensation law, and the two run on separate clocks.

US federal (OSHA-covered employers)

29 CFR 1904.7(b)(3)

Sets the mechanics of the days-away count itself — excluding the injury day, and permitting a capped estimate past 180 days — independent of any compensation claim.

The OSHA 300 log entry and the workers' compensation claim are governed by different rules and can disagree on the exact day count; both need tracking, not just one.

Canadian provinces (WCB / WSIB jurisdictions)

Provincial workers' compensation legislation

Each province sets its own claim-filing deadline, wage-replacement rules and return-to-work obligations, and these run alongside — not instead of — any federal recordkeeping duty.

Claim Submitted and Claim Reference need to reflect the specific provincial board the worker falls under, since the filing deadline and required forms differ by province.

Outside North America

Local injury and illness reporting frameworks (e.g. RIDDOR in the UK for over-seven-day incapacity)

Days-away thresholds and reporting duties are defined differently outside North America; the OSHA 180-day cap and WCB claim mechanics do not transfer directly.

Use the days-away figures captured here as an operational record, but confirm the applicable local reporting threshold separately before relying on this form for a statutory filing.

How to complete it

How to complete a lost time report, step by step

The fields are straightforward to fill once the facts are known. The defensibility of the case rests on a smaller set of calls that are easy to get casually wrong.

Where the days-away count actually starts

The injury day itself is excluded by rule. Last Day Worked should record the last day the worker actually worked, and the count of Days Away So Far should begin from the next scheduled day missed, not from the date of the incident.

Whether the claim question reflects reality or an assumption

Not eligible and No look identical on a summary report but mean very different things — one is a policy determination, the other is a gap. The distinction only holds if whoever enters it actually checked eligibility rather than defaulting to No when unsure.

Whether restricted duty offered counts as time away

A worker who is medically restricted but performing modified duty on site is not the same as a worker who is fully away — conflating the two either overstates or hides the lost time count depending on which way the error runs.

When to open the ergonomic assessment rather than defer it

For a musculoskeletal injury, deferring the ergonomic assessment until after return to work usually means the worker goes back into the exact task that caused the injury with nothing changed. The assessment earns more from being opened while the case is still active.

What auditors find

Most common lost time report findings

Auditing closed lost time cases against payroll and the linked health case tends to surface the same handful of gaps.

FindingClauseWhat fixes it
Days Away So Far unchanged from the case's opening entry despite the worker still being off weeks later.OSHA 1904.7(b)(3)(i)Require a periodic revisit of the days-away figure on any case still open past a set number of days.
Last Day Worked recorded as the same date as the injury, undercounting the true absence.OSHA 1904.7(b)(3)(i)Validate Last Day Worked against the incident date and flag same-day entries for review.
Claim Submitted marked Not eligible with no supporting reason on file.WCB reporting rulesRequire a short reason whenever the eligibility determination is anything other than a straightforward Yes.
Investigation Level left at a lighter tier despite the case being lost time by definition.Internal investigation policyDefault lost time cases to a minimum investigation tier rather than leaving the level field open to judgement.
Ergo ID never populated on cases with Ergonomic Assessment Needed marked Yes.Internal return-to-work policyBlock case closure until the linked ergonomic assessment reference exists.
Return To Work Notification ID blank on cases already showing an Expected Return Date in the past.Internal return-to-work policySurface an overdue flag once the expected return date passes without a linked notification.

Case in point

Case in point: the estimate that never moved

A worker strained their back lifting a tote in the chill store and was expected to be off for roughly a week — that estimate went into Days Away So Far the day the case was opened, and the case sat there through the supervisor's next few weeks of shift changes and holiday cover.

Six weeks later, HR pulled the case while reconciling workers' compensation payments and found the worker was still off, the claim had been running the entire time, and the ergonomic assessment that should have looked at the lifting task had never been opened. The days-away figure on the case bore no relation to the days-away figure the compensation board had on file, and reconciling the two took longer than the original investigation would have.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

52fields
7 sections
Reference
SAF-005
Archetype
Record
Record ID
CASE-2026-000
Scoring
Actual severity
Direction
High is bad
Singleton
No
Basis
OSHA 1904.7, WCB reporting
Links
Feeds RCA, Return to Work
Tags
Incident, Lagging
Sections
7
Fields
52
Follow up fields
14
Repeating sections
0
Links out
9
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Event

6 fields
Text

Case ID*

Generated on save

Auto sequence. Format CASE-2026-00000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Date and Time of Event*

Date & Time

Date Reported*

A gap between these two is worth understanding on its own.

Pick List

Reported By*

From FDN-003 Worker NameFilter: Site matches, Status is Active
Text

Person ID*

Linked

Format PER-0000.

Links to FDN-003 Person ID

Where

4 fields
Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Single Choice

Area*

The area within the site.

Cutting roomBoning hallPackingChill storeFreezerPasteurisingFillingCulture roomDespatchYardWorkshopPlant roomOffices
Location

Exact Location

Optional

Drop a pin for anything hard to find.

What happened

7 fields
Text

Description*

Facts only. What happened, in the order it happened.

File Upload

Photographs

Optional

Wide shots and close ups, before anything is moved.

Single Choice

Equipment Involved*

YesNo
Pick List

Asset

OptionalFrom FDN-002 Asset NameShows if Equipment Involved equals YesFilter: Site matches
Text

Asset ID

OptionalLinkedShows if Equipment Involved equals Yes

Format AST-0000.

Links to FDN-002 Asset ID

Single Choice

Was Machine Running

OptionalShows if Equipment Involved equals Yes
YesNo
Single Choice

Guard Or Control In Place

OptionalScoredShows if Was Machine Running equals Yes
  • Yes, correctly fitted2 pts
  • Yes, but bypassed0 pts
  • No0 pts

Lost time detail

13 fields
Pick List

Injured Person*

From FDN-003 Worker NameFilter: Site matches, Status is Active
Text

Person ID*

Linked

Format PER-0000.

Links to FDN-003 Person ID

Multi Choice

Body Part*

HeadEyeShoulderBackHand or fingerArmLegAnkleFoot
Single Choice

Injury Type*

Sprain or strainCut or lacerationBruise or contusionBurnFractureAmputationOther
Date & Time

Last Day Worked*

Numeric Answer

Days Away So Far*

Scored
Date & Time

Expected Return Date

Optional
Text

Return To Work Notification ID

OptionalLinked

Links to SAF-011 Notification ID

Single Choice

Claim Submitted*

Scored
  • Yes3 pts
  • Not eligible2 pts
  • No0 pts
Text

Claim Reference

OptionalShows if Claim Submitted equals Yes
Text

Health Case ID

OptionalLinked

Links to HLT-016 Case ID

Single Choice

Ergonomic Assessment Needed

Optional

Almost always yes for a musculoskeletal injury.

YesNo
Text

Ergo ID

OptionalLinkedShows if Ergonomic Assessment Needed equals Yes

Links to ERG-006 Assessment ID

Severity and potential

6 fields
Info

Severity Guidance

Lost time is always investigated at level 3 or above. Potential still matters, because the same event could have been far worse.

Single Choice

Actual Severity*

Scored
  • No injury4 pts
  • First aid3 pts
  • Medical treatment2 pts
  • Lost time1 pt
  • Fatality0 pts
Single Choice

Maximum Potential Loss*

Scored

The worst credible outcome had circumstances been slightly different.

  • Minor4 pts
  • Moderate3 pts
  • Serious2 pts
  • Fatal or catastrophic0 pts
Single Choice

Investigation Required*

Scored

Set by potential outcome, not by what actually happened.

  • No3 pts
  • Yes0 pts
Single Choice

Investigation Level

OptionalShows if Investigation Required equals Yes
None requiredQuick debrief5 WhyFull RCACross functional RCA
Text

RCA ID

OptionalLinkedShows if Investigation Required equals Yes

Format RCA-2026-00000.

Links to FDN-013 RCA ID

Immediate response

8 fields
Text

Immediate Action Taken*

What was done to make the area safe before anyone left.

Checkbox

Area Made Safe*

Checkbox

Scene Preserved

Optional
Checkbox

Work Stopped

Optional
Single Choice

Reportable To Regulator*

Scored
  • No3 pts
  • Yes0 pts
Single Choice

Regulator

OptionalShows if Reportable To Regulator equals Yes
Environmental regulatorOccupational health and safetyFood safety authorityFire authorityLocal authorityTransport authorityWater company
Text

Notification Reference

OptionalLinkedShows if Reportable To Regulator equals Yes

Links to SAF-010 Notification ID

Date & Time

Notification Made

OptionalShows if Reportable To Regulator equals Yes

Follow up

8 fields
Single Choice

Action Required*

Scored

Raise the action record, then enter its reference here.

  • No2 pts
  • Yes0 pts
Single Choice

Priority

OptionalScoredShows if Action Required equals Yes
  • High0 pts
  • Medium1 pt
  • Low3 pts
Text

CAPA ID

OptionalLinkedShows if Action Required equals Yes

Format CAPA-2026-00000.

Links to FDN-014 CAPA ID

Users

Action Owner

OptionalShows if Action Required equals Yes
Users

Supervisor*

Signature

Signature*

Users

Site Manager*

Signature

Second Signature*

SAF-005 · record IDs look like CASE-2026-000 · Feeds RCA, Return to Work

Open in Knowella

Run it with agents

From a document you fill in to a programme that runs itself

The single days-away number is easy to enter once; keeping it current, and keeping the claim and return-to-work threads moving in step with it, is the part that actually slips over a multi-week case.

KnowSafe

Holds the lost time case against the incident it escalated from, flags cases whose days-away figure has gone stale, and keeps the investigation and RCA links intact.

KnowHealth

Tracks the linked health case and restrictions through to the return-to-work date, reconciling it against what actually happens on the ground.

KnowErgo

Runs the linked ergonomic assessment for musculoskeletal cases, so the task that caused the injury gets reviewed before the worker returns to it.

Ella
Ella

Coordinates the crew across KnowSafe, KnowHealth and KnowErgo, surfaces overdue return-to-work and claim gaps in one view, and holds every write for your approval before it touches a record.

This template lives in KnowSafe — safety and compliance. Incidents, hazards, permits, inspections and the critical controls behind them.

Meet KnowSafe→

Glossary

Lost Time Report definitions and key terms

Days away from work
OSHA's count of calendar days a worker was unable to work due to a recordable injury, excluding the day of the injury itself.
WCB
A workers' compensation board — the provincial or state body administering injury claims, wage replacement and return-to-work obligations.
Restricted work case
A case where the worker is medically limited in duties but still performing modified work, distinct from a full lost time case.
Return to work notification
The formal confirmation that a worker has met the conditions to resume normal duties, closing out the lost time case.
Ergonomic assessment
A task-level review of the physical demands behind a musculoskeletal injury, used to change the task before the worker returns to it.

FAQ

Frequently asked questions about lost time report

Who completes the lost time report?+

The supervisor together with HR, once it is confirmed the worker will not return for their next scheduled shift because of the injury. It is typically an escalation of an existing incident or medical treatment case rather than a fresh report.

Does the day of the injury count as a lost day?+

No. OSHA excludes the injury day itself from the days-away count. The count starts with the next calendar day the worker was scheduled to work and did not.

Is a lost time case always investigated?+

Yes, as a rule — lost time cases carry enough actual and potential severity that they are treated as requiring at least a formal investigation, with the level set by potential outcome rather than how the case actually resolved.

What if the workers' compensation claim is declined?+

The lost time record stays as-is; Claim Submitted should reflect what actually happened, and a declined or not-eligible claim is recorded with its reason rather than left ambiguous alongside a genuine No.

Why does this form ask about ergonomic assessment?+

Musculoskeletal injuries are the largest single category behind lost time, and returning a worker to an unchanged task without reviewing it tends to reproduce the same injury.

How does this case close?+

Once the worker meets the conditions to return, a return to work notification is issued and linked back to this case by ID, and the expected return date is reconciled against what actually happened.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

  • OSHA 29 CFR 1904.7(b)(3) — Recording days away from work
  • OSHA 29 CFR 1904.29 — Forms and completion timing
  • OSHA 29 CFR 1904.39 — Reporting fatalities, hospitalisations, amputations and loss of an eye
  • Provincial workers' compensation board (WCB) reporting requirements

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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