Knowella

PM Compliance Review

A plant can report 92% PM compliance and still be losing days to breakdowns, because the number that gets read out in the meeting is a blend across every asset. The failure mode is not low compliance, it is a healthy average that hides the handful of overdue tasks sitting on the one line that actually stops production when it fails.

KnowMaintainReviewMNT-030Pinned in navigation40 fields across 5 sectionsFull researchSee the form

Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
ISO 55001 cl.9.1
Workspace
KnowMaintain
Form type
Review
Review trigger
Monthly, plus after any trigger event
Completed by
Maintenance planner

The short version

  • A blended compliance percentage above the target threshold does not mean the tasks that matter most are being done; the critical-asset and safety-critical figures have to be read separately, every time.
  • A deferral is not the same as a completed task, and it should never be counted as compliant unless it was formally approved against stated criteria before the due date passed.
  • A PM task that never finds a defect is not evidence the equipment is healthy; run long enough, it is evidence the task itself should be extended, changed, or retired.
  • The review only earns its place in the programme if a worsening trend or a repeat miss produces a CAPA record, not just a noted observation that gets carried to next month unchanged.

What this is

What counts as "on time" for PM compliance?

What counts as "on time" for PM compliance?

Most schemes allow a tolerance window, typically ten percent of the task interval, before a completed task is reclassified as late. A weekly task done on day nine of ten is on time; done on day twelve it should count as a miss even though it eventually happened. The Completed Within Window field exists precisely so late-but-done work does not get folded into the same bucket as work that happened correctly.

What is the difference between compliance and effectiveness?

Compliance measures whether scheduled tasks were carried out. Effectiveness measures whether carrying them out actually prevented failures. A plant can run at 98% compliance and still fail equipment if the PM content is wrong, and it can run at 70% compliance with no failures if the tasks it is missing are low-value. The review separates the two on purpose.

What does a trend-versus-last-period comparison protect against?

A single period's compliance figure can look acceptable while masking a slide that has been building for months. Comparing against the prior period turns one static number into a direction of travel, and a worsening trend at 85% is a different problem to a stable trend at 85%, even though the headline figure is identical.

Scope

When is a pm compliance review required?

This review looks backwards across a completed period to judge whether the schedule was followed and whether following it was worth it. Using it to plan the next period's work, or to record an individual task's outcome, produces a record that duplicates data the schedule and the checklists already hold.

Use this template when

  • A review period has just closed and the planned-versus-completed figures are available to compare
  • A new record is needed; each one gets its own ID in the form PMC-2026-000
  • You are running the Planned Maintenance programme and this review is the monthly checkpoint on it
  • A linked record needs this one to exist: it links PM records back to the underlying plan
  • Compliance has dropped, a repeat miss has appeared, or a trend needs a documented decision on whether to act

Do not use it for

  • Preventive Maintenance Plan, which sets out what preventive work each asset needs, how often and why, rather than judging whether that plan was followed.
  • Weekly Maintenance Schedule, which lays out the coming week's planned tasks, not a retrospective on a completed period.
  • Schedule Compliance Review, which covers adherence to the wider maintenance schedule rather than the PM programme specifically.
  • Maintenance Backlog Review, which tracks the age and volume of outstanding work orders, a different measure to whether scheduled PM ran on time.
  • Anything outside KnowMaintain, which belongs in the workspace that owns that process

Compliance mapping

Which ISO 55001 cl.9.1 requirements does this satisfy?

The clause references below are the parts of ISO 55001 clause 9.1 that a PM compliance review actually operationalises, mapped to the section of the form that carries the evidence.

ClauseRequirementWhere it lands
ISO 55001 cl.9.1(a)Determine what needs to be monitored and measuredCompliance
ISO 55001 cl.9.1(c)Determine when monitoring and measurement results shall be analysedHeader
ISO 55001 cl.9.1(d)Evaluate the performance and effectiveness of asset management activitiesEffectiveness
ISO 55001 cl.9.3Feed monitoring results into management review as a trend, not a snapshotEffectiveness
ISO 55001 cl.10.1Act on nonconformity and take corrective actionEffectiveness
ISO 55001 cl.7.5Retain documented information as evidence of the cause of nonconformanceWhy tasks were missed
ISO 55001 cl.9.1(e)Retain appropriate documented evidence of monitoring resultsRelated records

What it does not cover

  • Compliance Percent, which is a single blended figure that can sit above 85% while every miss clusters on the plant's most critical line.
  • Main Reason For Non Completion, which captures one dominant cause per period even when several distinct causes are driving misses across different assets.
  • Deferrals Formally Approved, which records that approval happened but not who granted it or against what stated criteria.
  • Same Tasks Missed Repeatedly, which is a yes or no flag with no field linking it back to the specific task or asset that keeps recurring.
  • PM Optimisation Review Needed, which is a judgement call with no evidence field forcing the reviewer to show what the defect-find rate or failure history actually was.

Global

PM Compliance Review requirements by country

PM compliance review is a management-system practice rather than a statutory filing, so its weight comes from what certification bodies and insurers expect to see rather than from a single national law.

International

ISO 55001 certification audits

An auditor sampling PM records expects the compliance figure reconciled against the plan and the deferral log, not quoted from a dashboard.

A record with no evidence behind the headline percentage is a documented-information nonconformity in its own right.

United Kingdom

HSWA 1974 s.2/3 and PUWER 1998 reg.5

Regulators investigating a failure ask whether scheduled maintenance actually happened, and repeat unapproved deferrals on the failed asset read as prior knowledge of the risk.

Deferrals Formally Approved and Same Tasks Missed Repeatedly become the primary evidence trail in any incident inquiry.

United States

OSHA General Duty Clause, s.5(a)(1)

Where a missed PM task contributed to an incident, inspectors look for whether the gap was identified and acted on rather than carried forward unremarked.

Action Required left at No against a worsening trend weakens the employer's position that the hazard was being managed.

How to complete it

How to complete a pm compliance review, step by step

Filling in the numeric fields is mechanical. The judgement calls below are what decide whether the resulting record actually defends the programme.

Whether "done" means done inside the tolerance window

Completed Within Window exists because a task finished after the interval has effectively run without preventive cover for that period. Most schemes allow roughly ten percent of the interval as tolerance; anything looser and a monthly task done six weeks late starts counting as compliant when it functionally was not.

Whether the critical and statutory breakdowns get read on their own

Compliance On Critical Assets and Compliance On Safety Critical Tasks are separate fields for a reason. A reviewer who only reports the blended Compliance Percent has technically completed the form without answering the question the review exists to ask.

Whether a deferral had a documented reason to stand

Deferred Tasks and Deferrals Formally Approved together decide whether a gap in the schedule was a managed decision or a quiet slip. "Some" approved should trigger the same scrutiny as "No" until each individual deferral is checked.

When a clean defect-find rate means retire the task, not celebrate it

PM Tasks Finding Defects Percent sitting near zero over several periods is not proof the equipment is healthy. It is more often proof the task interval, method or scope no longer matches how the asset actually fails, and it should feed PM Optimisation Review Needed rather than be filed as good news.

What auditors find

Most common pm compliance review findings

The patterns below are the ones that make a PM compliance review look complete on paper while leaving the actual failure mode unaddressed.

FindingClauseWhat fixes it
Compliance Percent sits above the 85% guideline while Compliance On Critical Assets is materially lowerISO 55001 cl.9.1(d)Report the critical-asset and statutory-task figures alongside the blended number every review, not only when the headline looks poor.
Deferred Tasks is non-zero but Deferrals Formally Approved is recorded as NoISO 55001 cl.10.1Treat an unapproved deferral as a missed task rather than a scheduled one until formal sign-off exists.
Same Tasks Missed Repeatedly is Yes with no CAPA ID entered against itISO 55001 cl.10.1Require Action Required set to Yes and a CAPA raised whenever a repeat miss is recorded.
PM Tasks Finding Defects Percent has run near zero for several periods with no optimisation flag raisedISO 55001 cl.9.1(d)Set PM Optimisation Review Needed to Yes and route the task for revision once a low find-rate persists across two periods.
Failures On Assets With Full Compliance is greater than zero and PM Optimisation Review Needed is left at NoISO 55001 cl.10.1Escalate to a job-plan content review, since the failure mode is wrong PM scope rather than a scheduling gap.
Next Review Due is left blank while Status is set to Complete or ClosedISO 55001 cl.9.1(c)Block closure of the record until a next review date is entered.

Case in point

Case in point: the line that never showed up in the average

A red meat processor ran monthly PM compliance reviews for a year showing a steady 88 to 91 percent, comfortably above their internal target. The planner signed each one off against the blended Compliance Percent and moved on. What the aggregate hid was that a single boning line conveyor's lubrication and belt-tension tasks had been deferred four periods running, each time coded as 'no production window', with Deferrals Formally Approved marked 'Some'.

The conveyor seized during a Friday shift, taking the line down for eleven hours during peak throughput. The post-incident review found Compliance On Critical Assets had actually been sitting in the mid-60s for the whole period the blended figure looked healthy. The fix was procedural, not statistical: the critical-asset breakdown was added as a mandatory line in the monthly report, and a repeat deferral on a critical asset now auto-raises a CAPA rather than waiting for the planner to notice the pattern.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

40fields
5 sections
Reference
MNT-030
Archetype
Review
Record ID
PMC-2026-000
Scoring
Compliance percent
Direction
High is good
Singleton
No
Basis
ISO 55001 cl.9.1
Links
Links PM records
Tags
Maintenance, Governance
Sections
5
Fields
40
Follow up fields
3
Repeating sections
0
Links out
3
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Header

12 fields
Text

Review ID*

Generated on save

Auto sequence. Format PMC-2026-000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Date and Time*

Users

Raised By*

Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Single Choice

Area

Optional

The area within the site.

Cutting roomBoning hallPackingChill storeFreezerPasteurisingFillingCulture roomDespatchYardWorkshopPlant roomOffices
Location

Exact Location

Optional

Drop a pin for anything hard to find.

Date & Time

Period From*

Date & Time

Period To*

Users

Reviewed By*

Info

The Number Behind Most Downtime

PM compliance below 85 percent usually explains most of a plant's unplanned failures. Chase the missed tasks on critical assets first.

Compliance

9 fields
Numeric Answer

PM Tasks Due*

Numeric Answer

PM Tasks Completed*

Numeric Answer

Compliance Percent*

Scored
Numeric Answer

Completed Within Window*

Scored

Done late is not done on time. Most schemes allow ten percent of the interval.

Numeric Answer

Overdue Tasks*

Scored
Numeric Answer

Deferred Tasks*

Scored
Numeric Answer

Compliance On Critical Assets*

Scored
Numeric Answer

Compliance On Safety Critical Tasks*

Scored
Numeric Answer

Compliance On Statutory Tasks*

Scored

Why tasks were missed

3 fields
Single Choice

Main Reason For Non Completion*

Scored

No production window, labour shortage, parts, permit, forgotten or deliberately deferred.

  • None missed3 pts
  • No production window1 pt
  • Labour shortage1 pt
  • Parts1 pt
  • Permit1 pt
  • Forgotten0 pts
  • Deliberately deferred0 pts
Single Choice

Deferrals Formally Approved*

Scored
  • Yes3 pts
  • Some1 pt
  • No0 pts
Single Choice

Same Tasks Missed Repeatedly*

Scored
  • No3 pts
  • Yes0 pts

Related records

1 field
Text

PM Plan ID

OptionalLinked

The plan whose compliance was measured.

Links to MNT-021 Plan ID

Effectiveness

15 fields
Numeric Answer

PM Tasks Finding Defects Percent

OptionalScored

Tasks that never find anything are candidates for extension or removal.

Numeric Answer

Failures On Assets With Full Compliance

OptionalScored

Failures despite full compliance mean the PM content is wrong, not the schedule.

Numeric Answer

Failures On Assets With Missed PM

OptionalScored
Numeric Answer

Preventive Versus Reactive Ratio

OptionalScored
Single Choice

Trend Versus Last Period*

Scored
  • Improving3 pts
  • Stable2 pts
  • Worsening0 pts
Single Choice

Action Required*

Scored

Raise the action record, then enter its reference here.

  • No2 pts
  • Yes0 pts
Single Choice

Priority

OptionalScoredShows if Action Required equals Yes
  • High0 pts
  • Medium1 pt
  • Low3 pts
Text

CAPA ID

OptionalLinkedShows if Action Required equals Yes

Format CAPA-2026-00000.

Links to FDN-014 CAPA ID

Users

Action Owner

OptionalShows if Action Required equals Yes
Single Choice

PM Optimisation Review Needed*

Scored
  • No3 pts
  • Yes1 pt
Date & Time

Next Review Due*

Users

Planner*

Signature

Signature*

Users

Maintenance Manager*

Signature

Second Signature*

MNT-030 · record IDs look like PMC-2026-000 · Links PM records

Open in Knowella

Run it with agents

From a document you fill in to a programme that runs itself

The form is the easy part. Keeping the critical-asset breakdown visible instead of buried in an average, and turning a repeat miss into a CAPA automatically, is the work that actually slips.

KnowMaintain

Holds the PM compliance review against the live plan and asset register, splits the critical and statutory figures out automatically, and flags a repeat miss before the next review cycle starts.

KnowQuality

Picks up the CAPA raised from a repeat miss or a worsening trend, tracks it to closure, and keeps the compliance review and the corrective action record pointing at each other.

KnowLogistics

Surfaces when a deferral reason of 'parts' recurs against the same task, so a spares shortfall driving compliance down gets fixed at the source instead of being re-coded every month.

Ella
Ella

Rolls the compliance, critical-asset and trend figures into one view across every site, and holds every proposed CAPA or optimisation flag for your approval before it writes to a record.

This template lives in KnowMaintain — asset maintenance. Work orders, planned maintenance, calibration, reliability and shutdowns.

Meet KnowMaintain→

Glossary

PM Compliance Review definitions and key terms

PM compliance
The proportion of scheduled preventive maintenance tasks completed within their due window, expressed as a percentage of tasks due in the period.
Backlog
Planned or corrective work that has passed its due date and remains outstanding, distinct from a deferral that was formally approved in advance.
Statutory task
A PM task required by law or an external certification scheme, such as a pressure vessel inspection, where a miss carries regulatory exposure beyond the operational risk.
CAPA
Corrective and Preventive Action: a tracked record raised when a nonconformance, such as a repeat missed PM task, needs a documented root cause and fix.
Job plan
The set of instructions, parts and duration attached to a specific PM task, distinct from the plan-level document that says how often the task should run.

FAQ

Frequently asked questions about pm compliance review

What is a PM compliance review template based on?+

It is built against ISO 55001 clause 9.1, which requires an organisation to monitor, measure, analyse and evaluate the performance of its asset management activities. The review is the operational record that satisfies that clause on a recurring basis.

What sections does the PM compliance review contain?+

Five sections: Header, Compliance, Why tasks were missed, Related records, and Effectiveness. Between them they hold 40 fields, 29 of which are required, moving from raw completion counts through root cause to a judgement on whether the PM programme itself needs changing.

How often should a PM compliance review be raised?+

Monthly is the default cadence referenced in the catalogue entry, but a review should also be triggered by any event that calls the schedule into question, such as an unexpected failure on an asset that was showing full compliance.

Why does the form separate compliance from effectiveness?+

Because they can move independently. High compliance with rising failures points to wrong PM content; low compliance with no failures points to over-scheduled, low-value tasks. Conflating the two into one score would hide which problem is actually present.

What happens when Action Required is set to Yes?+

Priority, CAPA ID and Action Owner fields become visible, and the review is expected to carry a live reference to the corrective action record rather than a note that an action was discussed.

Can the PM compliance review template be changed?+

Yes. Every field, option, score and conditional rule is editable, and the links to the underlying PM plan come with it. Most teams install it as it is, run it for a cycle, then tighten the critical-asset and repeat-miss thresholds once they know their own baseline.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

  • ISO 55001:2014 cl.9.1 — Monitoring, measurement, analysis and evaluation
  • ISO 55001:2014 cl.10.1 — Nonconformity and corrective action
  • ISO 55001:2014 cl.9.3 — Management review
  • Health and Safety at Work etc. Act 1974, s.2–3
  • OSHA General Duty Clause, Occupational Safety and Health Act s.5(a)(1)

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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