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Young Worker Risk Assessment Template

Two things make young worker assessment harder than it looks. The hazardous occupation orders are a federal floor that some state laws now sit below, so following state law is no longer a reliable proxy for compliance. And the assessment has to address inexperience and risk perception, not just the task, because the same job carries different risk for someone doing it for the first time at seventeen.

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Reviewed by Siddarth SinghCSPLast reviewed 16 August 2026

Basis
ISO 45001 cl.6.1.2
Workspace
KnowSafe
Form type
Assessment
Federal floor
FLSA hazardous occupation orders
2026 penalty
Up to $16,035 per minor

The short version

  • In fiscal year 2025 the Wage and Hour Division resolved 976 cases involving child labor violations, covering the illegal employment of more than 5,200 minors, of whom 773 were employed in violation of hazardous occupation orders.
  • Civil money penalties for child labor violations totalled $37,215,327 in FY2025, and in 2026 the maximum penalty is up to $16,035 for each minor who was the subject of a violation.
  • The FLSA hazardous occupation orders are a federal floor. Several states have changed their own standards in recent years, in both directions, so state compliance and federal compliance are no longer the same question.
  • Some states have removed youth work permit systems entirely, which means the employer no longer has an external check confirming age and permitted hours.
  • Assessment must address inexperience and risk perception, not only the task. A control adequate for an experienced adult may not be adequate for someone doing the job for the first time.
  • Where a young worker is also new, agency-supplied or working in a second language, the exposures compound and the assessment should say so.

What this is

What is a young worker risk assessment?

What is a young worker risk assessment?

An assessment of the risks to a worker under 18, addressing both the prohibited and restricted work that applies by age, and the factors specific to youth: inexperience, incomplete risk perception, physical and psychological maturity, and susceptibility to pressure from older colleagues. It is required explicitly in several jurisdictions and is good practice everywhere.

What is oppressive child labor under the FLSA?

The FLSA prohibits, with exceptions, the employment of anyone under 16 in any occupation and anyone under 18 in occupations declared hazardous by the Secretary of Labor. Those declarations are the hazardous occupation orders, and there are separate sets for agricultural and non-agricultural employment.

Scope

When is a young worker risk assessment required?

This assessment addresses workers under 18. It sits alongside the task assessment rather than replacing it.

Use this template when

  • Before any worker under 18 starts, and again when their tasks change
  • Work experience, apprenticeship and placement arrangements, which are not exempt from the hazardous occupation orders
  • Seasonal and summer intake where young workers arrive in numbers and stay briefly
  • Any change to equipment, process or shift pattern affecting a young worker's role
  • Where a young worker moves between departments and the applicable restrictions change

Do not use it for

  • The general task risk assessment, which this supplements with age-specific factors
  • Employment eligibility and work permit checks, which are a separate administrative requirement
  • New and expectant mother assessment, which is its own named duty with different factors
  • Training records, which evidence the competence this assessment may require
  • Safeguarding arrangements, which address a different set of risks to young people at work

Compliance mapping

Which ISO 45001 cl.6.1.2 requirements does this satisfy?

Young worker protection combines an employment statute setting prohibited work with a safety duty requiring assessment of age-specific factors.

ClauseRequirementWhere it lands
FLSA child labor provisionsProhibition on employment under 16 in any occupation and under 18 in hazardous occupations, with exceptionsProhibited and restricted work
29 CFR 570 Subpart EHazardous occupation orders for non-agricultural employment, including power-driven machinery and specified equipmentProhibited and restricted work
29 CFR 570 Subpart E-1Agricultural hazardous occupation orders, which differ from the non-agricultural setProhibited and restricted work
HSE Management Regs reg.19Protection of young persons, with assessment addressing inexperience, immaturity and lack of awarenessFactors specific to age
HSE Management Regs reg.3(5)Risk assessment before a young person starts, considering specified factors including equipment and exposureHeader
EU Directive 94/33/ECProtection of young people at work, implemented nationally with prohibited work listsProhibited and restricted work
ISO 45001 cl.6.1.2Hazard identification considering human factors including capability and experienceFactors specific to age
State child labor statutesHours, permits and restrictions varying by state, applying where stricter than federalHeader

What it does not cover

  • The general task risk assessment, which this supplements rather than replaces.
  • Work permit and age verification, which is an administrative requirement and, in several states, no longer exists.
  • New and expectant mother assessment, a separate named duty with entirely different factors.
  • Training and competency records, which evidence the controls this assessment specifies.
  • Safeguarding policy, which addresses risks to young people beyond occupational safety.

How to complete it

How to complete a young worker risk assessment, step by step

Two halves: what the law prohibits, and what inexperience makes riskier. Most assessments do the first and stop.

Work from the federal orders, then apply stricter state rules

Build the prohibited and restricted list from the hazardous occupation orders as a floor, then add any state requirement that goes further. Do not derive the list from state law alone, because several states have relaxed provisions that sit below the federal standard, and the federal standard continues to apply regardless.

Assess inexperience explicitly

Incomplete risk perception, unfamiliarity with the environment, reluctance to ask questions or to stop work, and susceptibility to pressure from older colleagues. These are the factors the safety regulations name, and they change what counts as an adequate control. A machine safe for an experienced operator may need additional supervision, restricted access or a different task allocation for a young worker.

Cover the compounding cases

A young worker who is also new, agency-supplied, in a second language, or on a night shift carries several elevated exposures at once. Each is separately recognised and together they concentrate risk in the population least likely to raise a concern. The assessment should identify where those overlap.

Reassess on task and department change

Restrictions are task-specific rather than person-specific, so a move between departments changes what is permitted. Where a young worker covers a different area during absence or at peak, that is a change requiring reassessment rather than an operational detail.

What auditors find

Most common young worker risk assessment findings

Findings here concentrate on the gap between the legal list and the actual work performed.

FindingClauseWhat fixes it
Restricted list built from state law where state provisions sit below the federal floor.FLSAUse the hazardous occupation orders as the floor and apply state rules where stricter.
Assessment addresses the task but not inexperience or risk perception.Management Regs reg.19Assess the age-specific factors the regulations name, not only the physical hazard.
Young worker operating or cleaning power-driven equipment covered by an order.29 CFR 570 Subpart ECheck the specific order; cleaning and maintaining covered equipment is frequently included.
Work experience or apprenticeship placements treated as exempt.FLSAPlacements are not generally exempt from hazardous occupation orders; check the specific exemption before relying on it.
No reassessment when the young worker moved department or covered another area.Management Regs reg.3(5)Restrictions are task-based; a move changes them.
Age verification absent where the state permit system has been removed.FLSAVerify age directly; the external check some states previously provided no longer exists.
Supervision arrangement stated but not defined.ISO 45001 cl.6.1.2Name who supervises, how closely, and for how long; supervised is not a control by itself.
Compounding factors not identified where the worker is also new or agency-supplied.ISO 45001 cl.6.1.2Record the overlap; these exposures concentrate rather than substitute.
Hours worked exceeding the applicable limit during peak periods.FLSA / state lawBuild the limit into rostering rather than checking it afterwards.
Assessment not reviewed on the worker's eighteenth birthday.Management Regs reg.3(5)Restrictions lapse; the assessment and the task allocation should both be revisited.

Case in point

Case in point: the enforcement picture behind the assessment

In fiscal year 2025 the Wage and Hour Division resolved 976 cases in which employers were found to have violated the FLSA child labor provisions. Those cases involved the illegal employment of more than 5,200 minors, including 773 employed in violation of the Secretary's hazardous occupation orders, and produced civil money penalties totalling $37,215,327.

The figures for cases and for hazardous occupation violations were higher than in recent years. In 2026 the maximum civil penalty is up to $16,035 for each minor who was the subject of a violation, with higher amounts where a violation causes serious injury or death.

Over the same period, state child labor statutes have moved in both directions. Some states strengthened penalties and protections; others relaxed hours, removed youth work permit systems, or altered restrictions on particular work. Where a state provision falls below the FLSA, the federal standard governs.

The template

The template, field by field

The form exactly as it installs. Every field, option, score and conditional rule is editable, and the links to other templates come with it.

54fields
5 sections
Reference
SAF-150
Archetype
Assessment
Record ID
YWA-2026-000
Scoring
Residual band
Direction
Low is good
Singleton
Yes
Basis
ISO 45001 cl.6.1.2
Links
Links Induction, Supervision plan
Tags
Vulnerable, Young worker
Sections
5
Fields
54
Follow up fields
3
Repeating sections
0
Links out
4
Field typesOwn ID, generated on saveCase thread and parentPick list from a registryLinked to another templateFollow up, dashed outlineScored

Header

17 fields
Text

Assessment ID*

Generated on save

Auto sequence. Format YWA-2026-000.

The record's own ID. Other templates point at this value.

Single Choice

Status*

Scored

Drives who this goes to next.

  • Planned2 pts
  • In progress2 pts
  • Complete3 pts
  • Deferred0 pts
  • Open0 pts
  • Closed3 pts
  • Overdue0 pts
Date & Time

Date and Time*

Users

Completed By*

Pick List

Site*

From FDN-001 Site NameFilter: Status is Active
Text

Site ID*

Linked

Format SITE-000.

Links to FDN-001 Site ID

Single Choice

Area

Optional

The area within the site.

Cutting roomBoning hallPackingChill storeFreezerPasteurisingFillingCulture roomDespatchYardWorkshopPlant roomOffices
Location

Exact Location

Optional

Drop a pin for anything hard to find.

Pick List

Worker*

From FDN-003 Worker NameFilter: Site matches, Status is Active
Text

Person ID*

Linked

Format PER-0000.

Links to FDN-003 Person ID

Info

Some Tasks Are Prohibited Outright

Young worker controls are not just extra supervision. Certain machinery, chemicals and hours are prohibited by law regardless of how well the risk is assessed.

Numeric Answer

Age*

Scored
Date & Time

Start Date*

Single Choice

Role*

SupervisorTradespersonLabourerApprenticeEngineerDriver
Single Choice

Parent Or Guardian Informed

OptionalScored
  • Yes3 pts
  • Not required3 pts
  • No0 pts
Single Choice

Work Experience Or Employed*

Work experienceEmployedApprentice
Single Choice

Previous Work Experience*

Scored
  • Substantial3 pts
  • Some1 pt
  • None0 pts

Prohibited and restricted work

9 fields
Single Choice

Dangerous Machinery Involved*

Scored

Bandsaws, mincers, dough brakes, guillotines and balers are commonly prohibited for under eighteens.

  • No3 pts
  • Yes0 pts
Single Choice

Prohibited Machinery Excluded*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Mobile Equipment Operation*

Scored
  • Not permitted3 pts
  • Supervised only1 pt
  • Permitted0 pts
Single Choice

Hazardous Substances Involved*

Scored
  • No3 pts
  • Low hazard only1 pt
  • Yes0 pts
Single Choice

Working At Height*

Scored
  • No3 pts
  • Occasionally1 pt
  • Routinely0 pts
Single Choice

Confined Space Entry*

Scored
  • No3 pts
  • Occasionally1 pt
  • Routinely0 pts
Single Choice

Night Work Involved*

Scored
  • No3 pts
  • Yes0 pts
Single Choice

Hours Within Legal Limits*

Scored
  • Yes3 pts
  • Marginal1 pt
  • No0 pts
Single Choice

Rest Breaks Meet Young Worker Rules*

Scored
  • Yes3 pts
  • No0 pts

Factors specific to age

5 fields
Single Choice

Inexperience Considered*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Risk Awareness Considered*

Scored

Young workers often do not recognise a hazard, and are least likely to say no when asked.

  • Yes3 pts
  • No0 pts
Single Choice

Physical Development Considered*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Susceptibility To Peer Pressure Considered*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Willingness To Speak Up Considered*

Scored
  • Yes3 pts
  • No0 pts

Controls

8 fields
Single Choice

Supervision Level Set*

Scored
  • Direct at all times4 pts
  • Within sight3 pts
  • Periodic checks1 pt
  • None0 pts
Users

Named Supervisor Assigned*

Single Choice

Buddy Assigned*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Enhanced Induction Delivered*

Scored
  • Yes3 pts
  • Standard only1 pt
  • No0 pts
Single Choice

Task List Restricted And Documented*

Scored
  • Yes3 pts
  • Verbal only1 pt
  • No0 pts
Single Choice

Restriction Communicated To The Team*

Scored

Everybody on the line needs to know what this person may not be asked to do.

  • Yes3 pts
  • Partly1 pt
  • No0 pts
Single Choice

Review Frequency Set*

Scored
  • Yes3 pts
  • No0 pts
Single Choice

Review On Turning Eighteen*

Scored
  • Yes3 pts
  • No0 pts

Outcome

15 fields
Single Choice

Highest Control Level Applied*

Scored
  • Eliminate4 pts
  • Substitute4 pts
  • Engineer3 pts
  • Separate or isolate3 pts
  • Administrative1 pt
  • PPE0 pts
Single Choice

Residual Band*

Scored
  • Low, 1 to 45 pts
  • Medium, 5 to 94 pts
  • High, 10 to 142 pts
  • Very high, 15 to 191 pt
  • Extreme, 20 to 250 pts
Single Choice

Risk Acceptable*

Scored
  • Yes3 pts
  • Marginal1 pt
  • No0 pts
Text

Further Controls Required

Optional
Pick List

Risk Assessment

OptionalFrom FDN-012 Risk Title
Text

Risk ID

OptionalLinked

Format RSK-2026-00000.

Links to FDN-012 Risk ID

Single Choice

Action Required*

Scored

Raise the action record, then enter its reference here.

  • No2 pts
  • Yes0 pts
Single Choice

Priority

OptionalScoredShows if Action Required equals Yes
  • High0 pts
  • Medium1 pt
  • Low3 pts
Text

CAPA ID

OptionalLinkedShows if Action Required equals Yes

Format CAPA-2026-00000.

Links to FDN-014 CAPA ID

Users

Action Owner

OptionalShows if Action Required equals Yes
Date & Time

Next Review Due*

Users

Supervisor*

Signature

Signature*

Users

Safety Lead*

Signature

Second Signature*

SAF-150 · record IDs look like YWA-2026-000 · Links Induction, Supervision plan

Open in Knowella

Run it with agents

From a document you fill in to a programme that runs itself

The assessment has a legal half and a human half. What fails is the department move nobody reassessed and the state policy that drifted below the federal floor.

KnowSafe

Holds the restricted task list against the federal orders with state additions, and reassesses when a young worker's tasks or department change.

KnowTrain

Tracks the additional training and supervision the assessment specifies, and confirms it is delivered before the task rather than during it.

Ella
Ella

Flags where several elevated-risk characteristics coincide on one person, since those exposures compound rather than substitute.

KnowContractor

Covers agency-supplied young workers, where the age check and the assessment both frequently fall between two employers.

This template lives in KnowSafe — safety and compliance. Incidents, hazards, permits, inspections and the critical controls behind them.

Meet KnowSafe→

Glossary

Young Worker Risk Assessment definitions and key terms

Oppressive child labor
Under the FLSA, employment of a minor under 16 in any occupation, or under 18 in a hazardous occupation, subject to exceptions.
Hazardous occupation order
A declaration by the Secretary of Labor that an occupation is too dangerous for workers under 18. Separate sets exist for agriculture and non-agriculture.
Youth work permit
A state-issued document confirming age and permitted employment. Several states have removed the requirement in recent years.
Risk perception
The ability to recognise and weigh a hazard, which is less developed in younger and less experienced workers and is a named assessment factor.
Compounding exposure
Where several elevated-risk characteristics coincide: young, new, agency-supplied, working in a second language or on nights.
Work experience placement
A short educational placement, which is not generally exempt from hazardous occupation restrictions.
Federal floor
The minimum standard set by the FLSA, which applies regardless of a less protective state provision.
Task-based restriction
A restriction attaching to the work rather than the person, so it changes when the worker's tasks change.

FAQ

Frequently asked questions about young worker risk assessment

Can we rely on state child labor law?+

Only where it is at least as protective as the FLSA. Several states have amended their statutes recently in both directions, and where a state provision sits below the federal standard, the federal standard continues to apply. A policy derived from state law alone risks being compliant locally and in violation federally, which is why the hazardous occupation orders should be the baseline.

What does the enforcement picture look like?+

In fiscal year 2025 the Wage and Hour Division resolved 976 child labor cases involving more than 5,200 minors, of whom 773 were employed in violation of hazardous occupation orders, with penalties totalling $37,215,327. In 2026 the maximum civil penalty is up to $16,035 per minor subject to a violation, with higher amounts where serious injury or death results.

Are work experience placements exempt?+

Not generally. Specific and narrow exemptions exist, including certain student-learner and apprenticeship arrangements meeting defined conditions, but the default is that hazardous occupation orders apply to placements as they do to employment. Relying on an exemption requires checking that the specific conditions are met rather than assuming educational purpose is sufficient.

What age-specific factors must the assessment cover?+

Inexperience, incomplete awareness of risk, physical and psychological immaturity, the layout of the workplace, exposure to agents and processes, and the extent of training and supervision. Several jurisdictions name these explicitly. The practical point is that a control adequate for an experienced adult may be inadequate for someone doing the task for the first time.

What happens when several risk factors overlap?+

They compound. A young worker who is also new, agency-supplied and working in a second language is elevated on four separate counts, each independently recognised, and is among the least likely to raise a concern or stop work. The assessment should identify that overlap explicitly rather than treating each factor in a separate document.

Keep going

Related templates and programmes

Siddarth Singh

Written and reviewed by

Siddarth Singh

Founder & Chief Executive Officer, Knowella

Certified Safety Professional and industrial and systems engineer with more than a decade inside food supply chain, freight and manufacturing operations. This page was written against the current text of the standards it cites, not against secondary summaries of them.

  • Certified Safety Professional (CSP), Board of Certified Safety Professionals
  • MBA, University of Chicago Booth School of Business
  • MS and BS, The Ohio State University, Industrial and Systems Engineering
  • Six Sigma Black Belt
Verify with BCSP →

Sources and last review. Reviewed 16 August 2026 against:

This page is general guidance, not legal advice. Confirm requirements with your jurisdiction’s regulator.

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